Separation Tank With Movable Wall And Vibration Motor
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Solution Overview
Problem
Existing separation devices for liquid and solid materials are often labor-intensive to assemble, not reconfigurable, and limited in size range, requiring multiple devices for different applications.
Innovation Solution
A modular separation tank device with a movable wall and filter bags that can be repositioned to accommodate various sizes of solid materials, combined with a vibration motor for enhanced separation efficiency.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If multiple separation containers are assembled and stacked in series, then separation capacity is improved, but assembly time and labor intensity increase
Solution Approach 1:
The patent combines multiple separation containers into a single integrated tank structure with internal partitions. Instead of stacking separate containers, the design merges them into one unit that provides equivalent separation capacity while eliminating the need for complex assembly and disassembly operations.
Solution Approach 2:
The tank is divided into multiple compartments or sections within a single structure, allowing separation of different materials while maintaining a unified body. This segmentation provides the functional capacity of multiple containers without requiring multiple separate units to be assembled.
2Ease of manufacture
If fixed-size separation devices are used, then manufacturing simplicity is improved, but adaptability to different material sizes deteriorates
Solution Approach 1:
The patent incorporates adjustable elements such as movable walls, adjustable partitions, or reconfigurable internal structures that allow the separation device to adapt to different material sizes. This dynamic capability enables a single device to handle various applications without requiring multiple fixed-size units.
Solution Approach 2:
The separation device is designed with universal features that allow it to perform multiple functions across different applications. By incorporating adjustable components and flexible configurations, the device can accommodate various material sizes and types, replacing the need for multiple specialized devices.
3Adaptability or versatility
If multiple different devices are maintained for various applications, then adaptability is improved, but maintenance cost and complexity increase
Solution Approach 1:
The patent designs a single separation device with universal capabilities that can handle multiple applications and material types. By integrating various separation mechanisms and adjustable features into one unit, the device replaces multiple specialized devices, reducing overall system complexity and maintenance requirements.
Solution Approach 2:
The device incorporates dynamic and adjustable components that allow it to be reconfigured for different applications. This adaptability enables one device to perform the functions of multiple devices, eliminating the need to maintain separate equipment for different separation needs.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables efficient and flexible separation of a wide range of solid materials from liquids without the need for multiple devices, reducing assembly time and increasing operational flexibility.
Implementation Method 1
a vibration motor which may be configured to vibrate one or more of the base wall, the movable wall, and the tank base
Data Source
AI summary
A separation tank device may include a holding tank having a tank wall coupled to and extending above a tank base. A base wall may be coupled to and may extend above the tank base. The base wall may form a base upper aperture that is opposingly positioned to the tank base, and a base lower aperture may be formed in the base wall. The device may further include a movable wall having a movable upper aperture and a movable lower aperture, and the movable wall may be movable between a first position and a second position. When the movable wall is in the first position, the movable lower aperture may be positioned above and aligned with the base upper aperture, and when the movable wall is in the second position the movable lower aperture may be unaligned with the base upper aperture.