Fuel Cell Separator Identification Display Recessed Region

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Solution Overview

Problem

Existing fuel cell components face issues with identification information being abraded or lost over time due to surface wear, affecting their longevity and functionality.

Innovation Solution

A fuel cell component design featuring a recessed region on its surface for the identification information display portion, which is protected from abrasion and contact with other members, using techniques like printing, laser marking, or mechanical marking, ensuring the information remains visible and legible for extended use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If identification codes are provided on the outer wall surface of the separator, then the identification is easily visible, but the identification code may gradually disappear when used for a long period of time

Engineering Contradiction:
Improvevisibility of identificationVSAvoiddurability of identification
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent transitions the identification display from a 2D surface arrangement to a 3D recessed structure. The recessed portion creates a dimensional depth that physically separates the identification display portion from the external environment, allowing the identification to remain visible while being protected from surface-level wear and abrasion that would otherwise cause it to disappear over time.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The recessed portion acts as an intermediary protective structure between the identification display portion and the external environment. This intermediate recessed space shields the identification from direct contact with abrasive elements while still allowing visual access, thereby preventing the identification from disappearing during prolonged use.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of information

If a barcode is attached on the side end surface of the separator, then the unique information can be identified, but the barcode may be ablated when the fuel cell is in use for a long period of time

Engineering Contradiction:
Improveidentification capabilityVSAvoidservice life of identification
Core Design Contradiction:
Loss of informationVSDuration of action of stationary object

Solution Approach 1:

The patent merges the identification display portion with the recessed structure of the separator body, creating an integrated design where the identification is formed as part of the separator's recessed region. This integration ensures that the identification undergoes the same aging and durability characteristics as the separator itself, preventing differential wear that would lead to ablation and information loss.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

By positioning the identification display portion within the recessed portion rather than on the external surface, the patent uses dimensional depth to protect the identification from ablation. The recessed structure creates a physical barrier that reduces exposure to abrasive conditions while maintaining identification capability throughout the separator's service life.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of manufacture

If an identifier is formed by irradiating a laser beam onto a ceramic product before baking, then the identification can be created, but the identification code may gradually disappear by abrasion when used for the long period of time

Engineering Contradiction:
Improveidentification formation processVSAvoidabrasion resistance of identification
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies local quality by creating a recessed portion with distinct structural properties compared to the rest of the separator surface. This localized recessed structure provides enhanced protection specifically for the identification display portion, while the rest of the separator maintains its original properties. The recessed area acts as a protected zone that reduces abrasion exposure for the identification.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses dimensional depth by forming a recessed portion that extends into the separator body. This vertical dimension creates a protective barrier that shields the laser-formed identification from horizontal abrasion forces during prolonged use, thereby maintaining identification reliability while preserving the ease of laser manufacturing process.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS8431261B2Fuel cell component including an identification display portion
Publication Date: 2013.04.30 AISIN SEIKI KK
  • US8431261B2 patent drawing
  • US8431261B2 patent drawing
  • US8431261B2 patent drawing

AI summary

A fuel cell component includes a fuel cell component body having a surface, and an identification information display portion provided on the fuel cell component body. The identification information display portion is provided at a recessed region of the fuel cell component body recessed relative to the surface.