Separator Plate Channel Layout for Uniform Fuel Cell Flow

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Solution Overview

Problem

Existing separator plates in electrochemical systems, particularly fuel cells, suffer from inefficiencies due to varying channel lengths in the distribution area, leading to unequal mass flows through the flow field, which affects the overall operation efficiency.

Innovation Solution

The separator plate design incorporates inhomogeneous distances between webs in the distribution area to adjust the number of channels connected to each other, allowing for varying mass flows, thereby optimizing fluid distribution and reducing inefficiencies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the distribution area has channels of significantly different lengths, then the fluid can be distributed across a larger area of the flow field, but the mass flows through different channels become unequal, reducing operating efficiency

Engineering Contradiction:
Improvefluid distribution areaVSAvoidoperating efficiency
Core Design Contradiction:
Area of stationary objectVSProductivity

Solution Approach 1:

The patent applies local quality by varying the number of second channels connected to each first channel in the distribution area based on local requirements. Specifically, first channels with longer lengths are connected to fewer second channels, while first channels with shorter lengths are connected to more second channels. This local adaptation of connection multiplicity compensates for the length differences and equalizes mass flows across all channels, thereby maintaining high operating efficiency while achieving wide fluid distribution.

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If channels of the flow field are connected to channels of the distribution area with different lengths, then fluid can reach different areas of the flow field, but the mass flows become correspondingly different, affecting efficiency

Engineering Contradiction:
Improvefluid reach coverageVSAvoidmass flow uniformity
Core Design Contradiction:
Adaptability or versatilityVSProductivity

Solution Approach 1:

The patent employs asymmetry by creating an asymmetric connection pattern between the distribution area and flow field channels. Instead of uniform connection multiplicity, the design intentionally creates asymmetric connections where the number of connected second channels varies systematically based on the length of each first channel. This asymmetric design compensates for the inherent asymmetry in channel lengths, achieving uniform mass flow distribution while maintaining broad fluid reach coverage across the flow field.

Inventive Principle:
Principle #4Asymmetry

Data Source

PatentUS20250246643A1Separator plate for an electrochemical system
Publication Date: 2025.07.31 REINZ DICHTUNGS G M B H
  • US20250246643A1 patent drawing
  • US20250246643A1 patent drawing
  • US20250246643A1 patent drawing

AI summary

The present disclosure relates to a separator plate for an electrochemical system, in particular a fuel cell system. The separator plate has at least one through-opening for passing a fluid through the separator plate, at least one distribution area having a plurality of first channels and first webs formed between each two first channels, and at least one flow field, which is in fluid communication with the through-opening via the distribution area and which has a plurality of second channels and second webs formed between each two second channels. First ends of the first webs face ends of the second webs and/or merge into the ends of at least selected ones of the second webs. First distances between the respective first ends of mutually adjacent first webs are inhomogeneous.