Separator Processing Machine Conversion via Rib-Guide Engagement
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Solution Overview
Problem
Existing separator processing machines for lead-acid batteries require time-consuming and costly conversions when switching between different separator widths, as the guide roller needs to be replaced to accommodate varying pole plate widths.
Innovation Solution
A method and separator set that allow for quick retooling of the processing machine by threading in a new separator with the same guide device configuration, utilizing main ribs that engage with existing recesses, without changing the guide device, and incorporating secondary and mini-ribs for reliable pocket formation across various widths.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If the guide roller is replaced to accommodate different separator widths, then the separator processing machine can process different pole plate widths, but the conversion becomes time-consuming and expensive
Solution Approach 1:
The guide roller is designed with a universal structure that can accommodate multiple separator widths through adjustable guide elements. Instead of replacing the entire guide roller for different widths, the system uses a single multi-functional guide roller that can be quickly reconfigured, eliminating the need for time-consuming replacements while maintaining versatility across different pole plate widths
2Adaptability or versatility
If the guide roller is replaced to accommodate different separator widths, then the separator processing machine can process different pole plate widths, but the conversion cost increases
Solution Approach 1:
The guide roller assembly is designed as a universal, multi-functional unit that can be used across different separator widths. This eliminates the need to manufacture and stock multiple specialized guide rollers, significantly reducing conversion costs while maintaining the ability to process various pole plate widths through simple reconfiguration
3Adaptability or versatility
If the guide device is changed during separator conversion, then the machine can accommodate new separator widths, but downtime increases
Solution Approach 1:
The guide device is segmented into modular components that can be independently adjusted or replaced. This segmentation allows for rapid reconfiguration during separator conversions without requiring complete disassembly or replacement of the entire guide system, thereby minimizing production downtime while maintaining adaptability to different separator widths
Data Source
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AI summary
The invention relates to a method for converting a separator processing machine for processing separators for a lead accumulator, comprising the steps of ending a supply of a first separator having a first separator width to the separator processing machine and supplying a second separator having a second separator width that differs from the first separator width to the separator processing machine. According to the invention, the separators comprise a base film body extending along a center line and a plurality of primary ribs, which are raised above the base film body along the center line by a primary rib height and are disposed mirror-symmetrically with respect to the center line, wherein the primary ribs of the second separator with respect to the center line are disposed in the same locations as the primary ribs of the first separator.