SEPIC Converter PWM Generation with Frequency Switching

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Solution Overview

Problem

PWM controllers in SEPIC converters face challenges in maintaining stability during sudden changes in input voltage, leading to voltage overshoots or undershoots due to fixed frequency adjustments, which disrupt the discontinuous conduction mode.

Innovation Solution

A method that adjusts the frequency of the sawtooth ramp signal and simultaneously adjusts the error threshold of the error amplifier, using a voltage divider to prevent voltage overshoots and undershoots by altering the duty cycle of the PWM signal, ensuring steady-state operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the operating frequency of the SEPIC converter is decreased when input voltage drops below a threshold, then the power stage stability is maintained, but voltage overshoot occurs at the SEPIC output

Engineering Contradiction:
Improvepower stage stabilityVSAvoidvoltage overshoot
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The patent changes the error threshold parameter of the error amplifier simultaneously with the frequency adjustment. When the input voltage drops and frequency is decreased, the error threshold is also adjusted to a new value that compensates for the frequency change, preventing the voltage overshoot that would otherwise occur at the SEPIC output.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If the operating frequency of the SEPIC converter is increased when input voltage exceeds a threshold, then the power stage stability is maintained, but voltage undershoot occurs at the SEPIC output

Engineering Contradiction:
Improvepower stage stabilityVSAvoidvoltage undershoot
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The patent adjusts the error threshold parameter of the error amplifier simultaneously with the frequency adjustment. When the input voltage increases and frequency is increased, the error threshold is adjusted to a new value that compensates for the frequency change, preventing the voltage undershoot that would otherwise occur at the SEPIC output.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If the frequency of the sawtooth ramp signal is adjusted to compensate for operating condition changes, then the DC/DC converter performance is improved, but voltage fluctuations (overshoot/undershoot) occur

Engineering Contradiction:
Improveconverter performanceVSAvoidvoltage fluctuations
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent simultaneously adjusts two parameters: the frequency of the sawtooth ramp signal and the error threshold of the error amplifier. This coordinated parameter adjustment allows the converter to respond to operating condition changes (improving performance) while the coupled adjustment of the error threshold prevents the voltage fluctuations that would normally result from frequency changes alone.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS9825527B2PWM generation for DC/DC converters with frequency switching
Publication Date: 2017.11.21 VITESCO TECHNOLOGIES USA LLC
  • US9825527B2 patent drawing
  • US9825527B2 patent drawing
  • US9825527B2 patent drawing

AI summary

A method and apparatus for generating a pulse width modulation (PWM) control signal generates a sawtooth ramp signal at a first frequency under standard operating conditions using a ramp generator, and generates a sawtooth ramp at a second frequency under alternative operating conditions. The sawtooth ramp is combined with an error threshold by a PWM controller to generate a square wave PWM control signal. The error threshold is adjusted simultaneous with adjusting the frequency of the sawtooth ramp, thereby preventing either a voltage overshoot and a voltage undershoot.