SEPIC Converter Zero-Voltage Switching via Reverse Current

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Solution Overview

Problem

Conventional switched-mode power supplies, such as SEPIC and Zeta converters, suffer from significant switching losses due to hard-switching operations, which hinder efficiency improvements and increase costs.

Innovation Solution

Achieving zero-voltage switching (ZVS) in SEPIC and Zeta converters by allowing the synchronous rectifier/output switch to conduct in the reverse direction before turning off, creating a resonant condition that lowers the voltage across the input switch, and synchronizing switch operations without additional components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If hard-switching operations are used in conventional switched-mode power supplies, then the device complexity is reduced, but switching losses increase significantly

Engineering Contradiction:
Improveswitching lossesVSAvoidswitching operation complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by turning on the output switch before the input switch, allowing the output switch current to change polarity and create a resonant condition that lowers the voltage across the input switch before it turns on. This preliminary switching sequence prepares the circuit for zero-voltage switching, reducing switching losses without requiring additional components.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent employs periodic action through synchronized switching operations where the output switch is turned on a predetermined period of time before the input switch, and turned off a predetermined period of time after the input switch. This periodic timing relationship creates the necessary resonant conditions for zero-voltage switching while maintaining simple circuit topology.

Inventive Principle:
Principle #19Periodic action

2Use of energy by moving object

If efficiency is increased by reducing power loss, then power efficiency improves, but this requires addressing transistor switching losses, resistive losses, and core losses which increases design complexity

Engineering Contradiction:
Improvepower efficiencyVSAvoiddesign complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent converts the harmful effect of switching losses into a beneficial resonant condition. By allowing the output switch current to reverse polarity and creating a resonant state, the circuit naturally generates the voltage conditions needed for zero-voltage switching. This transforms what would normally be loss-generating switching events into efficient energy transfer operations, improving power efficiency without adding complex loss-compensation circuits.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Loss of energy

If zero-voltage switching is achieved by allowing the output switch to conduct in reverse direction, then switching losses are reduced, but the switch operation timing becomes more complex

Engineering Contradiction:
Improveswitching lossesVSAvoidswitch operation timing
Core Design Contradiction:
Loss of energyVSLoss of time

Solution Approach 1:

The patent applies parameter changes by modifying the timing parameters of the switching operations. The output switch is turned on a first predetermined period of time before the input switch and turned off a second predetermined period of time after the input switch. These time parameter adjustments create the necessary conditions for zero-voltage switching, reducing switching losses while maintaining manageable timing control through predetermined intervals.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces switching losses, enhances power efficiency, and allows for more compact, cost-effective switched-mode power converters with improved power density compared to hard-switched designs.

Implementation Method 1

achieving zero-voltage switching (ZVS) in SEPIC and Zeta converters by allowing the synchronous rectifier/output switch to conduct in the reverse direction before turning off, creating a resonant condition that lowers the voltage across the input switch

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS9935547B2System and method for a switched-mode power supply
Publication Date: 2018.04.03 INFINEON TECH AUSTRIA AG
  • US9935547B2 patent drawing
  • US9935547B2 patent drawing
  • US9935547B2 patent drawing

AI summary

In accordance with an embodiment, a method of operating a switched-mode power includes turning on an output switch of the switched-mode power converter coupled to a supply output port of the switched-mode power converter, where an output switch current flows to the supply output port through the output switch in a first direction after turning on the output switch. The method further includes turning off the output switch a first period of time after the output switch current changes polarity from the first direction to a second direction opposite the first direction.