Septic Tank Effluent Filter and Aerator System

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Solution Overview

Problem

Septic tank systems face issues with solid debris such as plastics, syringes, and nonflushable items causing clogs and damage to sewage pump systems, and existing filters can lead to an above-normal rise in static water levels when ready for cleaning, allowing debris to surge into the pump chamber.

Innovation Solution

A septic tank effluent treatment system comprising a filter with a liftable cleaning strainer and an aerator device, featuring a large-diameter-to-length ratio aerator pipe, air-diffuser, treatment media, and anti-turbulation collar, which prevents solid debris from entering the pump chamber and enhances decomposition by maintaining a stable water level and promoting aerobic bacterial growth.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a cartridge-type effluent filter is used to capture solid debris, then debris removal is improved, but the static water level rises abnormally and debris can surge into the pump chamber when the filter is cleaned

Engineering Contradiction:
Improvesolid debris captureVSAvoidpump chamber protection
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The filter system is divided into two separate functional components: a cartridge filter for capturing debris and a separate trap chamber for containing collected debris. This segmentation allows the filter to be cleaned without risking debris surge into the pump chamber, as the trap chamber provides a contained storage area that isolates debris from the pump intake pathway.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The trap chamber acts as an intermediary between the cartridge filter and the pump chamber. It serves as a buffer zone that captures and holds debris, preventing direct communication between the filter cleaning process and the pump chamber. This intermediary structure eliminates the harmful surge effect while maintaining effective debris filtration.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If the filter is cleaned by pulling out the cartridge, then debris can be removed, but captured items rise up the outlet T-baffle and pass into the pump chamber

Engineering Contradiction:
Improvefilter cleaning accessibilityVSAvoiddebris surge into pump chamber
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The cleaning process is segmented into two independent actions: removing the cartridge filter from its housing and separately opening the trap chamber. This segmentation allows the operator to clean the cartridge outside the tank without any risk of debris surge, while the trap chamber remains closed to contain any debris it may hold. The two cleaning operations are independent and do not interfere with each other.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cartridge filter is extracted from its housing for cleaning, allowing it to be washed and maintained outside the septic tank in a controlled environment. This extraction eliminates the risk of debris surge into the pump chamber during cleaning, as the filter is removed from the confined space where surge could occur. The trap chamber is also separately accessible for independent cleaning.

Inventive Principle:
Principle #2Taking out (Extraction)

3Productivity

If an aerator with large surface area is used to enhance decomposition, then aerobic bacterial growth is improved, but tank space is reduced and turbulence may occur

Engineering Contradiction:
Improvedecomposition rateVSAvoidavailable tank space
Core Design Contradiction:
ProductivityVSVolume of stationary object

Solution Approach 1:

The aerator employs porous ceramic diffusers that provide an extremely large internal surface area for bacterial growth within a compact volume. The porous structure allows air to diffuse through countless tiny channels, creating extensive surface area for aerobic bacteria to colonize and decompose waste efficiently. This porous material approach achieves high productivity without occupying excessive tank space.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The aerator system concentrates its functional activity in specific localized zones rather than distributing it uniformly throughout the tank. The porous diffusers are strategically positioned in areas where waste accumulation is highest, creating localized high-productivity zones. This allows enhanced decomposition to occur in concentrated areas, maximizing the use of available tank space while maintaining high decomposition rates.

Inventive Principle:
Principle #3Local quality

4Use of energy by moving object

If the aerator creates strong aeration current, then oxygen transfer is improved, but turbulence disturbs the scum layer and reduces system stability

Engineering Contradiction:
Improveoxygen transfer efficiencyVSAvoidscum layer stability
Core Design Contradiction:
Use of energy by moving objectVSStability of the object's composition

Solution Approach 1:

The porous ceramic diffusers create numerous tiny air bubbles that rise slowly and gently through the water column. This fine bubble aeration provides excellent oxygen transfer efficiency due to the large total surface area of the bubbles, while the gentle rise velocity minimizes turbulence. The scum layer remains undisturbed because the aeration current is distributed evenly and lacks the concentrated force that would disrupt the floating layer.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The aerator system uses controlled pneumatic pressure to generate fine bubbles through the porous medium, creating a gentle hydraulic current that efficiently oxygenates the water without excessive turbulence. The air pressure is regulated to produce optimal bubble size and rise velocity, balancing oxygen transfer efficiency with system stability. This pneumatic control allows precise adjustment of aeration intensity to match system requirements.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively prevents debris from entering the pump chamber, reduces the risk of pump failure, and enhances decomposition processes by maintaining a stable water level and promoting aerobic bacterial growth, thereby ensuring the normal operation of septic systems.

Implementation Method 1

an air-diffuser (1405) within the aerator pipe

Methodology Applied
Scientific EffectAeration: Aeration

Implementation Method 2

an air-diffuser (1405) within the aerator pipe

Methodology Applied
Scientific EffectTurbulence: Turbulence

Data Source

PatentUS11279639B1Scat trap aerator and filter system
Publication Date: 2022.03.22 SCAT ENTERPRISES LLC
  • US11279639B1 patent drawing
  • US11279639B1 patent drawing
  • US11279639B1 patent drawing

AI summary

A system to treat effluent in a septic tank includes filter sections having kerfs. A strainer removes solid debris from the filter for removal without allowing the solid debris to pass. An aerator includes an eight to twelve inch diameter pipe 4 to 6 feet tall matching tank invert height. The aerator has bottom inlet holes, each with an elbow on the outside with a vertical standpipe taking effluent from the clear zone, sending it through the aerator. Air inlet piping is attached to a “T” shaped air diffuser producing bubbles traveling upward through plastic media. Aerator height is field adjusted to approximately 2 inches below static water level. Holes in the upper sidewalls just below the top let air bubbles out sideways. At its top, the aerator has a slotted, sliding, anti-turbulation collar adjusted to be one to two inches above the static water level.