Sequenced Droplet Ejection for Microfluidic Flow Control

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Solution Overview

Problem

Microfluidic systems face complexity in controlling fluid flow rates due to interdependency between channels, requiring numerous fluid control components like valves and pumps, which complicates processes such as nucleic acid testing.

Innovation Solution

The use of droplet ejectors or arrays to create negative pressure, decoupling fluid flow through microfluidic networks by sequencing the ejection of droplets to control input and output flows independently, allowing for simplified control of fluid manipulation and analytical processes without the need for additional control mechanisms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If downstream pumps are used to draw reagents through microfluidic channels, then fluid flow can be achieved, but the system complexity increases due to interdependency between channels requiring numerous fluid control components

Engineering Contradiction:
Improvefluid flow controlVSAvoidfluid control components
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent removes traditional fluid control components (valves, pumps) from the system by extracting their control function and replacing it with droplet ejection technology. The droplet ejection device creates negative pressure to draw fluids through channels without requiring downstream pumps, thereby reducing device complexity while maintaining ease of operation.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces droplets as an intermediary mechanism to control fluid flow. Instead of using complex valve and pump systems, controlled droplet ejection at specific locations creates negative pressure that mediates the drawing of reagents through microfluidic channels, simplifying the overall system architecture.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Manufacturing precision

If multiple fluid control components are added to manage interdependent channels, then flow control precision improves, but the device complexity and number of components increase

Engineering Contradiction:
Improveflow rate controlVSAvoidnumber of control components
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The system uses the droplet ejection itself to generate the negative pressure needed for fluid transport. The controlled ejection of droplets creates a self-contained mechanism where the driving force is generated at the point of ejection, eliminating the need for separate pumps and valves in each channel while maintaining precise flow control.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces mechanical fluid control systems (pumps, valves) with a droplet-based ejection mechanism. This substitution uses controlled droplet formation and ejection to create negative pressure, replacing complex mechanical assemblies with a more compact and controllable system that achieves similar or superior flow control precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables controllable and synchronized fluid flow in microfluidic systems, reducing complexity and allowing for efficient performance of nucleic acid testing processes by decoupling fluid flow through different targets, thereby simplifying the control of fluid manipulation and analytical processes.

Implementation Method 1

sequence an ejection of droplets at the first droplet ejector and the second droplet ejector to induce negative pressure

Methodology Applied
Scientific EffectNegative pressure: Pressure Drop

Data Source

PatentUS11931738B2Sequenced droplet ejection to deliver fluids
Publication Date: 2024.03.19 HEWLETT PACKARD DEVELOPMENT COMPANY LP
  • US11931738B2 patent drawing
  • US11931738B2 patent drawing
  • US11931738B2 patent drawing

AI summary

An example method includes providing fluid to a chamber. The chamber feeds a first channel terminating at a first droplet ejector and a second channel terminating at a second droplet ejector. The method further includes sequencing ejection of droplets at the first droplet ejector and the second droplet ejector to induce negative pressure to provide a sequenced output flow of the fluid through the first channel to a first target microfluidic network and through the second channel to a second target microfluidic network, and controlling the first and second target microfluidic networks to perform an analytical process with the fluid.