Sequential Hydrogen Diesel Combustion for Power Density

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Solution Overview

Problem

Hydrogen's high ignition quality and knocking tendency pose challenges for internal combustion engines, leading to low power density and increased costs due to the need for low compression and excess air, which negatively impacts turbocharging and engine performance.

Innovation Solution

A method where diesel is used as the second fuel, injected into the combustion chamber after at least 80% of the first fuel (hydrogen) has burned, allowing for sequential combustion in two stages, optimizing fuel usage and combining properties to enhance efficiency and power density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If hydrogen is used as fuel in internal combustion engines, then environmental friendliness and ease of production are improved, but power density and combustion efficiency deteriorate due to high knocking tendency requiring low compression ratios

Engineering Contradiction:
Improveenvironmental friendlinessVSAvoidpower density
Core Design Contradiction:
Object-affected harmful factorsVSPower

Solution Approach 1:

The combustion process is divided into two distinct stages: first hydrogen combustion, then diesel combustion. This segmentation allows each fuel to be optimized for its specific combustion characteristics, with hydrogen providing clean burning and diesel providing high energy density and knock resistance

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent combines hydrogen and diesel fuels in a single engine cycle, merging the advantages of both fuels: hydrogen's environmental benefits with diesel's high power density and combustion efficiency

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If excess air is used during hydrogen combustion, then knocking tendency is reduced, but exhaust gas temperature decreases negatively impacting turbocharging

Engineering Contradiction:
Improveknocking resistanceVSAvoidexhaust gas temperature
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

Hydrogen is burned first to pre-heat the combustion chamber and generate high-temperature exhaust gases before diesel injection, ensuring sufficient thermal energy for turbocharging while maintaining knock resistance through controlled excess air during the hydrogen phase

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If diesel is used as ignition source in dual-fuel engines, then hydrogen combustion is enabled, but pure hydrogen operation becomes impossible and power is reduced due to limited diesel quantity

Engineering Contradiction:
Improvehydrogen combustion capabilityVSAvoidengine power
Core Design Contradiction:
Ease of operationVSPower

Solution Approach 1:

The engine operates in periodic cycles where hydrogen combustion occurs first, followed by diesel injection and combustion. This periodic sequence allows the system to leverage hydrogen's ease of combustion while periodically supplementing with diesel to maintain power levels

Inventive Principle:
Principle #19Periodic action

4Reliability

If low compression ratio is used for hydrogen, then knocking is prevented, but energy conversion efficiency decreases

Engineering Contradiction:
Improveknocking resistanceVSAvoidenergy conversion efficiency
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent changes the combustion parameters by introducing a two-stage process: first stage uses hydrogen with low compression ratio to prevent knocking, second stage uses diesel with higher effective compression to improve energy conversion efficiency

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables higher power density and efficient energy conversion, similar to diesel engines, while reducing knocking tendencies and increasing thermal energy for turbocharging, thus overcoming the limitations of hydrogen operation.

Implementation Method 1

an air-fuel mixture is burned in a combustion stroke, wherein different fuels are burned sequentially in the combustion stroke

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 2

liquid diesel fuel is injected into the cylinder, which is already almost completely burnt out. Due to the already high temperatures, this fuel ignites with very little ignition delay

Methodology Applied
Scientific EffectThermal energy transfer: Heating

Data Source

PatentEP3425188B1Method for operating a combustion engine and combustion engine
Publication Date: 2020.11.11 PGUNTHER HERDIN TECHN BURO
  • EP3425188B1 patent drawingFigure 1~2
  • EP3425188B1 patent drawingFigure 3

AI summary

In an internal combustion engine and a method for operating an internal combustion engine in which an air-fuel mixture and an exhaust-air mixture are sequentially burned in a working stroke, different fuels are burned sequentially in the combustion stroke.