Sequential Locking Mechanism for Roof Box Security

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Solution Overview

Problem

Existing roof box lock arrangements may appear locked but can be insufficiently secured due to unengaged lock bolts or pins, lacking clear indication of proper locking status, and are not flexible enough for different load carriers.

Innovation Solution

A lock arrangement with displaceable lock elements and an elongated actuation element that allows sequential locking, providing clear feedback and ensuring all lock elements are fully engaged before the lock is considered secure, using a modular design that can be adapted to various load carriers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If simultaneous locking of all lock sites is implemented, then the locking process is completed quickly, but it is difficult to ensure all lock elements are fully engaged and provides no clear indication of proper locking status

Engineering Contradiction:
Improvelocking speedVSAvoidlocking security
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The lock elements are designed to perform preliminary engagement actions sequentially before final locking. The first lock element engages in a preliminary manner, allowing the user to verify engagement before the second lock element completes the final locking action, ensuring reliable locking while maintaining efficiency.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent incorporates feedback mechanisms including tactile feedback through distinct engagement positions and auditory feedback through clicking sounds. The system provides clear sensory feedback to the user at each locking stage, confirming whether lock elements are properly engaged without requiring visual inspection, thus resolving the contradiction between speed and reliability.

Inventive Principle:
Principle #23Feedback

2Ease of operation

If multiple lock sites are interconnected via sliding bars or rotatable rods, then all lock sites can be operated simultaneously, but the system lacks flexibility for different load carriers and provides limited information on proper locking

Engineering Contradiction:
Improveoperational convenienceVSAvoidadaptability to different load carriers
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The locking system is segmented into independent lock elements (first and second lock elements) that can be individually engaged and disengaged. This segmentation allows the system to be configured for different load carrier types while maintaining ease of operation, as each segment can be adapted independently to specific application requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs dynamic elements including spring-loaded lock elements that can automatically adjust to different engagement positions. The first lock element is spring-loaded to provide automatic return to the engagement position, enabling the system to adapt to different load carrier geometries while maintaining operational convenience through consistent user interaction.

Inventive Principle:
Principle #15Dynamics

3Weight of moving object

If lock elements are made from light weight materials, then the overall weight is reduced, but the lock elements may be slightly flexible and difficult to ensure full engagement

Engineering Contradiction:
Improvelock element weightVSAvoidengagement precision
Core Design Contradiction:
Weight of moving objectVSManufacturing precision

Solution Approach 1:

The patent incorporates spring elements that provide cushioning and force to ensure complete engagement of lock elements with lock members. The spring-loaded mechanism compensates for any flexibility in the light-weight lock elements, guaranteeing precise engagement without requiring heavier materials, thus maintaining both weight reduction and engagement precision.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Data Source

PatentUS10106098B2Load carrier comprising a lock arrangement
Publication Date: 2018.10.23 THULE SWEDEN AB
  • US10106098B2 patent drawing
  • US10106098B2 patent drawing
  • US10106098B2 patent drawing

AI summary

A load carrier and a method for operating the load carrier. The load carrier includes a base, a lid, and a lock arrangement arranged on the base and/or the lid, to lock the lid to the base. The lock arrangement includes at least a first and a second displaceable lock element operable between a locked position and an unlocked position. The first and the second lock elements are arranged to respectively engage with a first and a second lock member arranged on the opposing base or lid when being positioned in the locked position. The lock arrangement further includes an elongated actuation element in working cooperation with the first and the second lock element. An actuator arranged to displace the elongated actuation element from a locked position to a first position and thereby displacing the first and the second lock element from the locked position to the unlocked position.