Sequential Reagent Encapsulation in Microfluidic Devices

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Solution Overview

Problem

Microfluidic devices face challenges in efficiently forming and configuring reagent capsules for analyzing a large number of targets, such as nucleic acid segments or proteins, within narrow channels, where existing systems lack flexibility in reagent delivery and encapsulation processes.

Innovation Solution

The system employs integrated pumps and a controller to direct reagent droplets into a primary channel, where they are encapsulated with a shell material, allowing for sequential and configurable encapsulation of reagents, with the option to update sequences for specific applications, using inertial pumps and thermally degradable shell materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If reagent capsules are formed in narrow microfluidic channels, then the device can process multiple targets in a compact format, but the flexibility in reagent delivery and encapsulation is limited

Engineering Contradiction:
Improvedevice footprintVSAvoidflexibility in reagent delivery
Core Design Contradiction:
Area of stationary objectVSAdaptability or versatility

Solution Approach 1:

The system segments reagent delivery by providing separate reservoirs for different reagents (first reagent reservoir, second reagent reservoir) with individual pumps, allowing independent control of each reagent's delivery timing and quantity, thus achieving flexibility within the compact microfluidic device

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system uses controllable pumps that can be selectively activated to dynamically adjust the sequence and timing of reagent delivery, enabling the device to adapt to different testing scenarios while maintaining a compact form factor

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If sequential encapsulation of multiple reagents is implemented, then the capability to analyze multiple targets is enhanced, but the system complexity increases

Engineering Contradiction:
Improvecapability to analyze multiple targetsVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The microfluidic device is designed as a multi-functional system that can perform sequential encapsulation of multiple different reagents using a unified architecture with multiple reservoirs and pumps, allowing the same device structure to handle various testing configurations without requiring separate dedicated systems for each function

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system implements nested encapsulation where multiple reagent capsules are formed sequentially within the same microfluidic channel structure, with each reagent capsule containing a specific reagent, creating a hierarchical organization that manages complexity through structured nesting

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables efficient and flexible formation of reagent capsules within microfluidic devices, allowing for the analysis of multiple targets by ensuring precise control over reagent delivery and encapsulation, enhancing the capability to configure systems for various testing or analysis purposes.

Implementation Method 1

using inertial pumps

Methodology Applied
Scientific EffectInertial force: Inertia

Implementation Method 2

using inertial pumps and thermally degradable shell materials

Methodology Applied
Scientific EffectThermal degradation: Thermolysis

Data Source

PatentUS11673107B2Sequential encapsulation of reagents
Publication Date: 2023.06.13 HEWLETT PACKARD DEVELOPMENT COMPANY LP
  • US11673107B2 patent drawing
  • US11673107B2 patent drawing
  • US11673107B2 patent drawing

AI summary

An example system includes a primary channel having a first end and a second end, at least two reagent reservoirs coupled to the first end, and a controller. Each reservoir contains a reagent in a fluid solution and is associated with an integrated pump to drive a reagent droplet from the corresponding reagent reservoir into the primary channel towards the second end. The controller is coupled to the integrated pumps and operates according to a sequence to actuate the integrated pumps, the sequence being indicative of reagents in the reagent reservoirs. The actuation of the pumps is to drive the reagent droplets from the reagent reservoirs into the primary channel in accordance with the sequence. The example system also includes a shell material reservoir with a shell material and an associated shell material pump to drive the shell material into the primary channel to encapsulate the reagent droplets.