Galvanic Isolation via Serial Diagnostic Bits

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Solution Overview

Problem

Security relays for security-critical applications require numerous galvanic isolation units, leading to increased space and cost requirements, while ensuring secure data transmission remains a challenge.

Innovation Solution

A security arrangement utilizing a data processing unit with serial data transmission and shift registers for converting data, incorporating diagnostic bits to ensure error detection and secure data transmission, which reduces the need for galvanic separation units and enhances security by using a single galvanic separating element for control signals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a separate optocoupler is used for each input and output, then data transmission security is ensured, but the number of galvanic separating elements increases, leading to increased space and cost

Engineering Contradiction:
Improvedata transmission securityVSAvoidboard space
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

Multiple optocouplers are replaced by a single galvanic separating element through the use of serial data transmission. The parallel data paths are merged into a single serial path, allowing one optocoupler to handle what previously required multiple separate isolators, thereby reducing board space while maintaining security

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent replaces the traditional parallel data transmission mechanism with a serial transmission system using shift registers. This substitution transforms the data transmission approach from simultaneous parallel paths to sequential serial paths, enabling the use of fewer galvanic separating elements

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If a separate optocoupler is used for each input and output, then data transmission security is ensured, but the number of galvanic separating elements increases, leading to increased cost

Engineering Contradiction:
Improvedata transmission securityVSAvoidcomponent cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

Multiple expensive optocoupler components are merged into a single galvanic separating element. The serial transmission architecture allows one optocoupler to replace multiple separate isolators, directly reducing component costs while maintaining the security requirements for each data path

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

A single galvanic separating element is made universal to handle multiple data paths sequentially through serial transmission. The shift registers enable this one element to perform the isolation function for what would traditionally require multiple dedicated optocouplers, reducing overall system cost

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Area of stationary object

If serial data transmission is used to reduce the number of galvanic separating elements, then space and cost are reduced, but the security of data transmission is compromised

Engineering Contradiction:
Improveboard spaceVSAvoiddata transmission security
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The patent implements feedback mechanisms through diagnostic bits that are transmitted along with the data. These diagnostic bits provide real-time information about the transmission status, allowing the system to detect and respond to errors, thereby maintaining security despite using serial transmission

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

Error detection and correction measures are built into the transmission protocol in advance. Diagnostic bits are prepared and transmitted along with the data, and error checking is performed before the data is considered valid, preventing compromised data from affecting system security

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly reduces the number of galvanic separation elements and costs, while ensuring high data security in security-critical applications by using diagnostic bits to check for errors in data transmission, thus maintaining system integrity.

Implementation Method 1

An optocoupler e.g. transmits data by optical means and therefore provides a perfect galvanic separation of the data transmission

Methodology Applied
Scientific EffectOptical transmission: Light

Data Source

PatentUS10817438B2Safety arrangement
Publication Date: 2020.10.27 WAGO VERW GMBH
  • US10817438B2 patent drawing
  • US10817438B2 patent drawing

AI summary

The present invention relates to a security arrangement comprising a data processing unit for serial transmission of data for controlling outputs and for querying inputs of a process and a corresponding method; further comprising at least one parallel-to-serial converter comprising a shift register for converting data to query the inputs; at least one serial-to-parallel converter comprising a shift register for converting data to control the outputs; wherein the data to be transmitted includes diagnostic bits that are output from the serial-to-parallel converter and read back from the parallel-to-serial converter; and the read-back data is checked for errors by the data processing unit to ensure a secure data transmission.