Serial Nucleic Acid Processing via Microfluidic Segmentation

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Solution Overview

Problem

Existing nucleic acid assay systems operate in batch mode, making them time-consuming and labor-intensive for processing multiple samples, as they require manual preparation and processing of each sample separately, lacking the capability for rapid serial multiplex assays.

Innovation Solution

A system comprising a microfluidic cartridge with flow-through channels, an optical system for fluorescence imaging, temperature and pressure control, and a liquid handling system with a robotic pipettor for automated processing and mixing of reagents, enabling real-time processing of multiple nucleic acid assays simultaneously.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If batch mode processing is used for nucleic acid assays, then sample preparation and analysis can be performed with simple equipment, but processing time and labor intensity increase significantly when handling multiple samples

Engineering Contradiction:
Improveprocessing throughputVSAvoidprocessing time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The system divides the processing into discrete temporal segments, where each sample is processed sequentially through the same microfluidic channel. The robotic pipettor delivers samples one at a time, and the temperature control system cycles through denaturation, annealing, and extension phases for each sample before moving to the next, enabling high-throughput processing without requiring parallel hardware channels

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A single microfluidic channel and temperature control system perform multiple functions by sequentially processing different samples. The same physical infrastructure (channel, heaters, sensors) is reused for each assay, eliminating the need for dedicated hardware per sample while maintaining full analytical capability for each nucleic acid detection task

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If manual preparation and processing of each sample is performed separately, then equipment complexity remains low, but labor intensity and processing time increase

Engineering Contradiction:
Improveassay throughputVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The robotic pipettor autonomously performs sample delivery, reagent addition, and waste removal without human intervention. The system self-regulates fluid flow through the microfluidic channel and automatically cycles temperature phases, reducing labor intensity while the added automation components increase device complexity in a controlled manner

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Manual mechanical operations (pipetting, mixing, temperature cycling) are replaced with automated systems. The robotic pipettor uses motorized positioning and pneumatic control instead of manual manipulation, and the temperature control system uses electronic feedback loops instead of manual heating/cooling adjustments, increasing automation while managing system complexity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If rapid serial processing of multiple samples is implemented, then productivity increases, but the system requires automated liquid handling and microfluidic control mechanisms

Engineering Contradiction:
Improveprocessing speedVSAvoidautomation mechanism complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system processes multiple samples in the temporal dimension rather than requiring parallel spatial channels. By sequencing sample introduction and processing in time, the system achieves multiplexing capability without increasing the number of physical microfluidic channels, thus improving productivity while limiting the growth of device complexity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The microfluidic channel acts as an intermediary between the robotic pipettor and the detection system. It provides a controlled environment for nucleic acid amplification and serves as the interface where automated fluid delivery meets thermal cycling and optical detection, enabling rapid serial processing while managing the complexity of coordinating multiple automated subsystems

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables rapid serial processing of multiple nucleic acid assays, significantly reducing processing time and labor by automating the handling and analysis of multiple samples concurrently, enhancing efficiency and throughput in nucleic acid detection and analysis.

Implementation Method 1

an optical system, which provides information on the position of material within a microfluidic channel

Methodology Applied
Scientific EffectFluorescence: Fluorescence

Implementation Method 2

The PCR process phases of denaturing, annealing, and extension occur at different temperatures and cause target DNA molecule samples to replicate themselves. Temperature cycling (thermocyling) requirements vary with particular nucleic acid samples and assays

Methodology Applied
Scientific EffectThermal cycling:

Implementation Method 3

a pressure measurement and control system for applying variable pneumatic pressures to the microfluidic cartridge

Methodology Applied
Scientific EffectPneumatic pressure: Pressure Increase

Implementation Method 4

a liquid handling system comprising at least one robotic pipettor for aspirating, mixing, and dispensing reagent mixtures to the microfluidic cartridge

Methodology Applied
Scientific EffectFluid mixing:

Implementation Method 5

a microfluidic cartridge having at least one flow-through channel

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Data Source

PatentUS10363558B2System and method for serial processing of multiple nucleic acid assays
Publication Date: 2019.07.30 CANON USA INC
  • US10363558B2 patent drawing
  • US10363558B2 patent drawing
  • US10363558B2 patent drawing

AI summary

The present invention relates to systems and methods for the real time processing of nucleic acid during polymerase chain reaction (PCR) and thermal melt applications. According to an aspect of the invention, a system for the rapid serial processing of multiple nucleic acid assays is provided. In one embodiment, the system includes, but is not limited to: a microfluidic cartridge having microfluidic (flow-through) channels, a fluorescence imaging system, a temperature measurement and control system; a pressure measurement and control system for applying variable pneumatic pressures to the microfluidic cartridge; a storage device for holding multiple reagents (e.g., a well-plate); a liquid handling system comprising at least one robotic pipettor for aspirating, mixing, and dispensing reagent mixtures to the microfluidic cartridge; systems for data storage, processing, and output; and a system controller to coordinate the various devices and functions.