Serial Dual-Impeller Pump Layout for High Head in Tight Cooling Space

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Solution Overview

Problem

Conventional liquid cooling systems for high-performance computers are physically large, making it difficult to install a large pump on the heat conductive block and meeting high head requirements, especially due to limited space.

Innovation Solution

A serial pump design with two impellers and a connecting channel is used, where the first impeller pressurizes the working fluid, which then flows through a connecting channel to the second impeller, increasing the flowing head and reducing the thickness of the pump, thereby improving space utilization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stress or pressure

If a large pump is installed on the heat conductive block, then the flowing head requirement is met, but the volume of the cooling system increases

Engineering Contradiction:
Improveflowing headVSAvoidvolume of cooling system
Core Design Contradiction:
Stress or pressureVSVolume of moving object

Solution Approach 1:

The pump is divided into two separate impellers (first impeller and second impeller) arranged in series, each contributing to the total flowing head. This segmentation allows the pump to achieve high head requirements without needing a single large pump, thereby reducing the overall volume of the cooling system while meeting performance requirements.

Inventive Principle:
Principle #1Segmentation

2Volume of moving object

If the pump volume is reduced to fit limited space, then space utilization improves, but the flowing head requirement becomes difficult to meet

Engineering Contradiction:
Improvepump volumeVSAvoidflowing head
Core Design Contradiction:
Volume of moving objectVSStress or pressure

Solution Approach 1:

The two impellers are arranged coplanarly (in the same plane) rather than stacking them in the thickness direction. This dimensional arrangement allows the pump to achieve high flowing head through lateral series connection while maintaining reduced thickness and fitting within limited space constraints on the heat conductive block.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Stress or pressure

If a serial pump configuration with two impellers is used, then the flowing head is enhanced and thickness is reduced, but the device complexity increases

Engineering Contradiction:
Improveflowing headVSAvoidpump structure complexity
Core Design Contradiction:
Stress or pressureVSDevice complexity

Solution Approach 1:

The first impeller and second impeller are merged into a single coplanar assembly with shared structural elements. The impellers are positioned in the same plane and connected through the pump body, creating an integrated unit that achieves high flowing head without proportionally increasing device complexity. The connecting channel and shared housing reduce the overall structural complexity compared to separate pump units.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The serial pump configuration enhances the flowing head of the working fluid, reduces the thickness of the pump, and increases space utilization, effectively addressing the challenge of limited space on the heat conductive block.

Implementation Method 1

A first impeller is pivotally arranged in the first rotor chamber, and an outer periphery of the first impeller is arranged corresponding to the first outlet opening

Methodology Applied
Scientific EffectImpeller: Impeller

Implementation Method 2

A second impeller is pivotally arranged in the second rotor chamber, and a center of the second impeller is arranged corresponding to the second inlet opening

Methodology Applied
Scientific EffectImpeller: Impeller

Data Source

PatentUS11809243B2Heat exchange module and serial pump thereof
Publication Date: 2023.11.07 COOLER MASTER CO LTD
  • US11809243B2 patent drawing
  • US11809243B2 patent drawing
  • US11809243B2 patent drawing

AI summary

A serial pump includes a pump body, a first impeller and a second impeller. A first rotor chamber, a second rotor chamber and a connecting channel are formed in the pump body. The first rotor chamber has a first outlet opening, the second rotor chamber has a second inlet opening, and the connecting channel is communicated between the first outlet opening and the second inlet opening. The first impeller is pivotally arranged in the first rotor chamber, and an outer periphery of the first impeller is arranged corresponding to the first outlet opening. The second impeller is pivotally arranged in the second rotor chamber, and a center of the second impeller is arranged corresponding to the second inlet opening. Accordingly, the first impeller and the second impeller are serially arranged.