Serial Sorbent Device for VOC Desorption Completeness

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Solution Overview

Problem

Current sorbent tubes used for detecting volatile organic compounds (VOCs) face challenges such as incomplete desorption of high boiling point compounds, interference from unknown compounds, and breakthrough of lighter species, which affects detection accuracy and compliance with decreasing regulatory detection limits, especially in soil vapor intrusion analysis.

Innovation Solution

A sorbent device with a serial arrangement of at least four different sorbent materials, each separated by a fluid permeable barrier, is designed to adsorb and desorb VOCs in a single desorption cycle without temperature treatment, ensuring all species are desorbed effectively, with the weakest sorbent material adjacent to the sampling inlet and the strongest adjacent to the outlet.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single sorbent material is used in the sorbent tube, then the device complexity is reduced, but the ability to effectively adsorb and desorb diverse VOC species (including high boiling point compounds and lighter species) deteriorates

Engineering Contradiction:
Improvesorbent material configurationVSAvoidVOC desorption completeness
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The sorbent tube is divided into multiple beds, each containing a different sorbent material with specific properties optimized for capturing different types of VOC species. This segmentation allows each bed to specialize in adsorbing particular compounds based on their volatility and molecular weight, ensuring complete capture across the entire VOC spectrum while maintaining systematic organization

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention employs a composite configuration of multiple sorbent materials (such as carbon molecular sieve, graphitized carbon black, and other carbon-based adsorbents) with complementary properties. This composite approach combines the strengths of different materials to achieve broad-spectrum VOC capture and complete desorption, including high boiling point compounds that would be missed by single-material systems

Inventive Principle:
Principle #40Composite materials

2Reliability

If sorbent materials are arranged from weakest to strongest sorbent strength from inlet to outlet, then the breakthrough of lighter species is prevented, but the device complexity increases

Engineering Contradiction:
Improvelighter species captureVSAvoidsorbent arrangement configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Different regions of the sorbent tube are assigned different sorbent materials with locally optimized properties. The arrangement creates a gradient where weaker sorbents near the inlet handle lighter species, while stronger sorbents toward the outlet capture heavier compounds. This local quality differentiation ensures that each section of the tube performs its specific function optimally, preventing breakthrough of lighter species while maintaining system manageability

Inventive Principle:
Principle #3Local quality

3Measurement precision

If multiple different sorbent materials are used, then the detection precision for diverse VOC species is improved, but the manufacturing complexity increases

Engineering Contradiction:
ImproveVOC detection accuracyVSAvoidsorbent tube assembly
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The manufacturing process is segmented into discrete steps for assembling different sorbent beds, each with standardized procedures. This segmentation allows for systematic preparation and installation of each sorbent material layer, making the complex multi-material construction manageable through standardized, repeatable processes that ensure consistent performance

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sorbent tube design incorporates universal features such as standardized bed configurations, common support structures, and interchangeable sorbent cartridges. These universal elements simplify manufacturing by allowing the same basic framework to accommodate different sorbent material combinations, reducing the overall manufacturing complexity despite the diversity of materials used

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Measurement precision

If high boiling point compounds are retained by strong sorbents, then the detection accuracy is improved, but the desorption completeness in a single cycle becomes difficult to achieve

Engineering Contradiction:
Improvehigh boiling point compound detectionVSAvoiddesorption cycle efficiency
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The desorption process is optimized by reversing the adsorption approach: instead of using progressively stronger sorbents, the tube uses progressively weaker sorbents from inlet to outlet. This inversion ensures that high boiling point compounds, which are strongly retained by the initial beds, encounter progressively weaker retention forces downstream, allowing them to be efficiently desorbed in a single thermal cycle and improving both detection accuracy and productivity

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for complete desorption of VOCs in a single cycle, enabling the sorbent device to be reused without further treatment, improving detection accuracy and compliance with regulatory limits by retaining high boiling point compounds and accurately capturing lighter species, thus enhancing laboratory productivity and cost-effectiveness.

Implementation Method 1

the analytes to be measured (i.e., the VOCs) are retained by the adsorbent as the air passes through the tube

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

the use of thermal desorption units to determine the constituents of a particular environment

Methodology Applied
Scientific EffectThermal desorption: Evaporation

Data Source

PatentUS9914087B2Sorbent devices and methods of using them
Publication Date: 2018.03.13 PERKINELMER U S LLC
  • US9914087B2 patent drawing
  • US9914087B2 patent drawing
  • US9914087B2 patent drawing

AI summary

Certain aspects and examples are directed to sorbent devices and methods of using them. In certain embodiments, a sorbent device comprising a body comprising a sampling inlet, a sampling outlet and a cavity between the inlet and the outlet, the cavity comprising a serial arrangement of at least four different sorbent materials is described. In some embodiments, the sorbent materials are arranged from a material with a weakest sorbent strength to a material with a strongest sorbent strength with the weakest sorbent strength material adjacent to the sampling inlet.