Series Booster Pack for Battery Capacity Recovery

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Solution Overview

Problem

Rechargeable battery systems in electric and hybrid vehicles experience capacity loss over time due to aging, leading to reduced range and eventual uselessness, necessitating costly replacement.

Innovation Solution

A battery system comprising a base battery pack and a container that can receive a boost battery pack, allowing for electric power coupling to restore or enhance vehicle range by adding a boost battery pack in series or parallel configuration when the base pack degrades, thereby reducing current demand and extending battery life.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of stationary object

If the base battery pack is used alone, then the device complexity is reduced, but the duration of action decreases due to capacity loss over time

Engineering Contradiction:
Improvebattery lifespanVSAvoidbattery system complexity
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The battery system is divided into two separate modules: a base battery pack and a boost battery pack. The base pack handles normal operation while the boost pack provides additional capacity when needed. This segmentation allows the system to extend duration of action without permanently increasing complexity, as the boost pack remains dormant until required.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The battery system transitions from a static single-pack configuration to a dynamic multi-pack configuration. The container can selectively receive and integrate the boost battery pack based on operational needs, allowing the system to adapt its capacity and complexity dynamically rather than being fixed.

Inventive Principle:
Principle #15Dynamics

2Duration of action of moving object

If a boost battery pack is added to extend range, then the duration of action increases, but the device complexity increases due to additional components

Engineering Contradiction:
Improvevehicle rangeVSAvoidbattery system structure
Core Design Contradiction:
Duration of action of moving objectVSDevice complexity

Solution Approach 1:

The boost battery pack serves multiple functions: it extends vehicle range when attached to the base pack, can be stored in the container when not needed, and provides modular scalability. This multi-functionality justifies the added complexity by delivering multiple benefits from a single component.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The boost battery pack is designed to nest within the container that already houses the base battery pack. This nesting arrangement allows the system to extend range capability without proportionally increasing overall system volume or structural complexity, as the boost pack integrates into existing space.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Duration of action of moving object

If the base battery pack capacity is increased initially, then the duration of action is extended, but the loss of substance increases due to accelerated aging from higher charging rates

Engineering Contradiction:
Improvevehicle rangeVSAvoidbattery capacity degradation
Core Design Contradiction:
Duration of action of moving objectVSLoss of substance

Solution Approach 1:

Instead of providing full extended range capacity from the base pack (which would accelerate aging), the system uses partial action by adding the boost pack only when additional range is needed. This allows the base pack to operate at moderate charging rates during normal use, reducing degradation, while still achieving extended range when the boost pack is attached.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS9707854B2Series booster pack for battery system capacity recovery
Publication Date: 2017.07.18 ATIEVA INC(US)
  • US9707854B2 patent drawing
  • US9707854B2 patent drawing
  • US9707854B2 patent drawing

AI summary

A battery system is provided. The battery system includes a base battery pack and a container having the base battery pack therein. The container is configured to receive a boost battery pack, wherein the container can hold the base battery pack and the boost battery pack. The battery system includes a coupling operable to provide electric power from the base battery pack alone or from the base battery pack in combination with the boost battery pack. A method of cooperating a battery pack is included.