Series-Connected Laser Diode Array with Local Switching

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Solution Overview

Problem

Existing methods for driving arrays of radiation elements, such as VCSELs, face challenges in achieving high power density and operation speed due to the need for numerous separately controlled pixels, which results in complex wiring and high current demands, making it difficult to scale effectively.

Innovation Solution

The solution involves connecting pixels in series to increase total voltage, using a single current-controlled driver, and implementing local storage and floating supply elements with binary on/off control to minimize components and complexity, allowing for efficient power distribution and switching.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If pixels are controlled separately with individual wiring, then each pixel can be independently controlled, but the wiring complexity and current demand increase dramatically

Engineering Contradiction:
ImproveIndependent pixel controlVSAvoidWiring complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

Multiple pixels are electrically connected in series to form a single controllable unit. This merging approach reduces the number of independent control lines needed while maintaining the ability to individually switch each pixel on or off through local switching elements, thereby reducing wiring complexity from hundreds of separate connections to a manageable number of control lines.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The array is divided into individually controllable pixel segments, each with its own switching element. This segmentation allows independent control of each pixel within the series-connected array, enabling selective activation of specific pixels without requiring separate control wiring for each pixel to the main controller.

Inventive Principle:
Principle #1Segmentation

2Productivity

If total current is increased to power more pixels, then more pixels can be operated simultaneously, but the wiring diameter and current handling requirements become impractical

Engineering Contradiction:
ImproveNumber of operable pixelsVSAvoidWiring diameter
Core Design Contradiction:
ProductivityVSQuantity of substance

Solution Approach 1:

Pixels are connected in series configuration, allowing multiple pixels to share a common current path. This merging of pixels into a series string enables control of many pixels through a single current-controlled driver, dramatically reducing the total current requirement compared to parallel configuration while maintaining the ability to operate multiple pixels simultaneously through local switching.

Inventive Principle:
Principle #5Merging (Combining)

3Power

If pixels are connected in series to increase voltage, then current demand is reduced, but the complexity of local control and switching increases

Engineering Contradiction:
ImproveTotal voltageVSAvoidLocal control complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

Each pixel is equipped with a local switching element that autonomously controls the on/off state of that pixel. This self-service approach allows the pixel to independently respond to control signals without requiring complex external control circuitry for each pixel, simplifying the overall control architecture while enabling individual pixel control within the series-connected array.

Inventive Principle:
Principle #25Self-service

4Device complexity

If the number of control lines is reduced through multiplexing, then wiring complexity decreases, but the on-time of each pixel is limited and current pulsing increases

Engineering Contradiction:
ImproveNumber of control linesVSAvoidPixel on-time
Core Design Contradiction:
Device complexityVSDuration of action of moving object

Solution Approach 1:

Control signals are prepared and staged in advance using local storage elements (such as capacitors or flip-flops) at each pixel location. This preliminary action allows the system to decode and prepare control information before the actual pixel activation, enabling efficient time-multiplexed control with sufficient on-time for each pixel without requiring excessive current pulsing.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentEP2842392B1Separately controllable array of radiation elements
Publication Date: 2018.08.15 KONINKLIJKE PHILIPS NV
  • EP2842392B1 patent drawingFigure 1~2
  • EP2842392B1 patent drawingFigure 3
  • EP2842392B1 patent drawingFigure 4

AI summary

A good way to avoid extreme current levels when supplying large amounts of power is to increase the voltage. The easiest way to do this is connecting the radiation elements (e.g. laser diode pixels) in series (La1 to La-n). In such a pixelated driver, the amount of components and complexity per pixel are reduced by connecting as many radiation elements as possible in series, supplying the string by one current controlled driver (Is), shortening pixels which should be in off state by a switch in parallel (40-1 to 40-n) to the radiation element, storing binary on/off information (30-1 to 30-n) for each pixel locally, creating a floating supply (20-1 to 20-n) for the switches, and managing information transfer to the floating storage and switches.