Series-Connected LED Driver with Parallel Switch Duty Cycle Control

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Solution Overview

Problem

Existing LED driver and controller systems with parallel connected LEDs suffer from low efficiency due to high current levels and voltage drops, leading to inefficiencies and increased costs.

Innovation Solution

A system with LEDs connected in series, utilizing a constant current source and duty cycle modulated control signals to control the conductivity of switches, allowing for efficient intensity and color variation by varying the duty cycle of switches connected in parallel to LEDs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If LEDs are connected in parallel with individual current control, then each LED can be individually controlled for intensity and color, but the system suffers from high current levels and voltage drops resulting in low efficiency

Engineering Contradiction:
ImproveIndividual LED control capabilityVSAvoidSystem efficiency
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The patent inverts the conventional parallel connection approach by using series connection of LEDs. Instead of controlling each LED independently through separate current paths, the invention controls LEDs in series by modulating the duty cycle of switches connected in parallel across individual LEDs or groups of LEDs, thereby reducing overall current levels and improving efficiency while maintaining control capability

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent introduces dynamic control through duty cycle modulation of switches. By varying the duty cycle of switches connected in parallel across LEDs, the system dynamically controls the effective current through each LED during the switching period, enabling intensity and color control without requiring high continuous current levels

Inventive Principle:
Principle #15Dynamics

2Illumination intensity

If high current levels are used to control LED intensity in parallel configurations, then LED brightness can be adjusted, but power drops increase and system efficiency decreases

Engineering Contradiction:
ImproveLED brightness controlVSAvoidPower drops
Core Design Contradiction:
Illumination intensityVSPower

Solution Approach 1:

The patent employs periodic switching action where switches are turned on and off at high frequency with varying duty cycles. This periodic action allows LED intensity control through average current modulation rather than continuous high current, significantly reducing power drops and improving efficiency while maintaining brightness control

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent changes the control parameter from continuous current level adjustment to duty cycle modulation. By varying the duty cycle parameter of switches in the series configuration, the system achieves LED intensity control with much lower power losses compared to traditional parallel high-current approaches

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If parallel LED connections are used with individual switch control, then color mixing and intensity variation are achievable, but the system requires larger components and has increased complexity

Engineering Contradiction:
ImproveColor and intensity control rangeVSAvoidSystem component size and complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent merges multiple control functions into a unified series connection architecture. By controlling switches in parallel across LEDs that are series-connected, the system achieves color mixing and intensity variation through coordinated duty cycle modulation of multiple switches, reducing overall system complexity and component size compared to fully parallel configurations

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration increases system efficiency, reduces power loss, and enables the use of smaller components, resulting in lower system costs and improved performance by allowing for a wide spectrum of colors and intensity control.

Implementation Method 1

Light emitting diodes (LEDs) are becoming particularly attractive as main stream light sources

Methodology Applied
Scientific EffectLight emitting diode: Light Emitting Diode

Implementation Method 2

LEDs are semiconductor devices and are driven by direct current. The intensity of the LED varies in direct proportion to the current flowing through the LED.

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS8587217B2Multi-LED control
Publication Date: 2013.11.19 SIGNIFY HOLDING BV
  • US8587217B2 patent drawing
  • US8587217B2 patent drawing
  • US8587217B2 patent drawing

AI summary

A LED driver and controller system utilizes switches to parallel connect to respective sets of one or more LEDs and a current source to provide efficient control of the LEDs. In at least one embodiment, the LEDs are connected in series. An LED controller of the LED driver and controller system 200 controls conductivity of the switches. In at least one embodiment, the LED controller provides control signals to one or more LED drivers. The LED drivers receive the control signals and, in response to the control signals, control the conductivity of each switch. In at least one embodiment, the conductivity of the each switch is controlled using a duty cycle modulated control signal. In at least one embodiment, the duty cycle modulated control signal is a pulse width modulated control signal. In another embodiment, the duty cycle modulated control signal is a pulse density modulated control signal.