Series Motor-Generator Power System With Decoupler

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Solution Overview

Problem

Power systems for hybrid or electric propulsion aircraft require complex and heavy architectures to connect motor-generator components, which can lead to reliability issues due to the need for redundancy and flexibility in speed, torque, and power generation.

Innovation Solution

A power system with motor-generator components connected in series via a common shaft, utilizing de-couplers to disconnect faulty components, allowing the system to maintain operation with a redundant component, and featuring actuators and bias elements to manage the disconnection process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If motor-generator components are connected in series via a common shaft, then weight and space efficiency are improved, but reliability deteriorates due to lack of redundancy

Engineering Contradiction:
Improvesystem weightVSAvoidsystem reliability
Core Design Contradiction:
Weight of moving objectVSReliability

Solution Approach 1:

The system divides the motor-generator components into separable modules that can be independently connected or disconnected from the common shaft. Each motor-generator component has its own coupling mechanism, allowing individual isolation without affecting the entire system. This segmentation enables weight reduction through selective operation while maintaining reliability through fault isolation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The coupling between motor-generator components and the common shaft is made dynamic rather than fixed. The system can change its configuration in real-time by engaging or disengaging specific components based on operational requirements or fault conditions. This dynamic reconfiguration allows the system to adapt between compact operation mode and fault-tolerant mode.

Inventive Principle:
Principle #15Dynamics

2Reliability

If de-couplers are added to enable disconnection of faulty components, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improvesystem reliabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The de-coupling function is merged with the existing coupling mechanism. The same connector element that joins the motor-generator component to the common shaft also provides the disconnection capability. By combining these functions into a single integrated mechanism, the system achieves reliability improvement without proportionally increasing complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system incorporates self-protective features where the de-coupler can automatically disconnect faulty components without requiring complex external control systems. The connector element is designed to detect fault conditions and initiate disconnection autonomously, reducing the need for additional sensors, controllers, and wiring.

Inventive Principle:
Principle #25Self-service

3Reliability

If redundancy is implemented to improve reliability, then system reliability is improved, but weight and complexity increase

Engineering Contradiction:
Improvesystem reliabilityVSAvoidsystem weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The system changes its operational parameters dynamically by activating or deactivating specific motor-generator components based on real-time conditions. Instead of maintaining constant redundancy, the system adjusts its configuration to use only the necessary number of components for current operational demands, reducing weight while maintaining required reliability levels.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a space-efficient, low-weight power system with improved reliability by enabling the disconnection of faulty motor-generator components, ensuring continued operation of the aircraft even if one component fails, thereby enhancing overall system reliability and reducing weight and complexity.

Implementation Method 1

The actuator may be an electromagnetic actuator

Methodology Applied
Scientific EffectElectromagnetic actuation: Electromagnetic Induction

Data Source

PatentUS20240270076A1Power System
Publication Date: 2024.08.15 HAMILTON SUNDSTRAND CORP
  • US20240270076A1 patent drawing
  • US20240270076A1 patent drawing

AI summary

A power system for an aircraft comprises: a first motor-generator component; a second motor-generator component; a common shaft, wherein the first and second motor-generator components are connected to the common shaft in series; and a de-coupler operable to disconnect the first motor-generator component from the common shaft.