Series Surge Protection to Block Mains Follow Currents

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing surge protection apparatuses are inefficient in protecting electrical installations from transient overvoltages due to aging and wear caused by mains follow currents, and they either require high protection levels or are unsuitable for direct current systems.

Innovation Solution

A surge protection apparatus with a series connection of a voltage-limiting protection component and a voltage-switching protection component, where the voltage-switching component switches to a quasi-closed state during surge events, ensuring the voltage-limiting component remains free from leakage currents and wear, with the voltage-limiting component being underdimensioned to handle only transient overvoltages.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the voltage-limiting protection component is dimensioned with a high rated voltage to withstand applied mains voltage, then the component can operate during normal operation, but the component is exposed to continuous leakage currents causing aging and wear

Engineering Contradiction:
Improvecomponent lifespanVSAvoidleakage current exposure
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The protection device is segmented into two functional components: a voltage-switching protection component that handles normal operation and a voltage-limiting protection component that handles transient overvoltages only. This segmentation allows each component to be optimized for its specific function, with the voltage-limiting component being underdimensioned and protected from continuous stress by the voltage-switching component.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The voltage-switching protection component acts as an intermediary that protects the voltage-limiting protection component from continuous leakage currents. During normal operation, the voltage-switching component assumes the protective function, allowing the voltage-limiting component to remain inactive and free from harmful leakage currents.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the voltage-limiting protection component is underdimensioned to be free from leakage currents, then the component lifespan is extended, but the component cannot handle applied mains voltage alone

Engineering Contradiction:
Improvecomponent lifespanVSAvoidvoltage handling capability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The protection device is segmented into two functional components: a voltage-switching protection component that handles normal operation and a voltage-limiting protection component that handles transient overvoltages only. This segmentation allows each component to be optimized for its specific function, with the voltage-limiting component being underdimensioned and protected from continuous stress by the voltage-switching component.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent combines two protection components with complementary functions into a single protection device. The voltage-switching component and voltage-limiting component work together in series, merging their capabilities to provide both continuous protection during normal operation and transient overvoltage protection, with each component being optimized for its specific role.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If the voltage-switching protection component is used to disconnect during normal operation, then the voltage-limiting component is protected from leakage currents, but the device complexity increases

Engineering Contradiction:
Improvecomponent lifespanVSAvoidnumber of protection components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The voltage-switching protection component performs multiple functions: it disconnects during normal operation to protect the voltage-limiting component, and it also handles transient overvoltages by switching to a quasi-closed state. This multi-functionality reduces the need for additional components and simplifies the overall device structure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines two protection components with complementary functions into a single protection device. The voltage-switching component and voltage-limiting component work together in series, merging their capabilities to provide both continuous protection during normal operation and transient overvoltage protection, with each component being optimized for its specific role.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus effectively interrupts mains follow currents, preventing wear and extending the life of the protection components, providing efficient protection against transient overvoltages while maintaining low leakage and maintaining the integrity of the electrical installation.

Implementation Method 1

The voltage-switching protection component is configured such that the voltage-switching protection component switches to a quasi-closed switching state for each surge current or arresting process

Methodology Applied
Scientific EffectGas discharge: Townsend Discharge

Implementation Method 2

The voltage-switching protection component is configured such that a voltage applied to the voltage-switching protection component drops across the voltage-switching protection component in the initial state thereof

Methodology Applied
Scientific EffectArc discharge: Electric Arc

Implementation Method 3

The voltage-limiting protection component is dimensioned such that the voltage-limiting protection component satisfies the condition UB=Un/Kx, where UB is the rated voltage of the voltage-limiting protection component, Un is a nominal voltage applied to the voltage-limiting protection component, and Kx is a setting parameter the value of which is at least 2

Methodology Applied
Scientific EffectVaristor effect:

Data Source

PatentUS12470059B2Overvoltage protection device and use of an overvoltage protection device
Publication Date: 2025.11.11 DEHN SOHNE GMBH CO KG
  • US12470059B2 patent drawing
  • US12470059B2 patent drawing

AI summary

The invention relates to a surge protection apparatus (10) for protecting an electrical installation against transient overvoltages, having a voltage-limiting protection component (18) and additionally a voltage-switching protection component (20). The voltage-limiting protection component (18) and the voltage-switching protection component (20) are connected in series. The voltage-limiting protection component (18) is dimensioned such that the voltage-limiting protection component (18) satisfies the condition UB=Un/Kx, where UB is the rated voltage of the voltage-limiting protection component (18), Un is a nominal voltage applied to the voltage-limiting protection component (18), and Kx is a setting parameter the value of which is at least 2.