Series Switch Fault Detection via Impedance Analysis

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Solution Overview

Problem

Conventional methods for identifying failed switches in electrical systems are time-consuming, requiring individual testing of each switch, which can result in extended downtime for the entire system until the faulty switch is identified and replaced.

Innovation Solution

A series switch fault detection system that applies a time-varying signal to the electrical system, using sensors and a fault analysis module with a processor and memory to determine the presence of a fault by analyzing measurements and predetermined signal parameters, including capacitors in parallel with each switch to isolate the failed switch.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If individual testing of each switch is performed by a technician, then the failed switch can be identified, but the system remains out of service for an extended period of time

Engineering Contradiction:
Improveswitch failure identification accuracyVSAvoidsystem downtime
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system performs self-diagnosis by automatically applying test signals and analyzing impedance measurements to identify failed switches without requiring technician intervention. The processor executes algorithms that compare measured impedance values against expected values to autonomously detect and locate switch failures.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system continuously monitors impedance values during normal operation and performs preliminary fault detection before complete system failure occurs. By maintaining baseline impedance data and comparing real-time measurements against these baselines, the system can identify developing switch issues and alert operators before critical failures occur.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If multiple series switches are used in the electrical system, then system functionality is improved, but the complexity of identifying a failed switch increases

Engineering Contradiction:
Improvesystem functionalityVSAvoidswitch failure identification complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system divides the complex multi-switch circuit into individual measurable segments by applying test signals across specific switch combinations and measuring impedance at various nodes. Each switch's impedance contribution can be isolated and analyzed separately, transforming a complex system-level problem into manageable component-level measurements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system implements continuous feedback by measuring impedance values and comparing them against expected values stored in memory. The processor analyzes deviations between measured and expected impedance to automatically determine which switch has failed, providing immediate feedback that identifies the faulty component without requiring complex manual troubleshooting.

Inventive Principle:
Principle #23Feedback

3Measurement precision

If conventional testing methods are used to identify failed switches, then the failed switch can be found, but the process is extremely time consuming

Engineering Contradiction:
Improvefault detection accuracyVSAvoidfault identification speed
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The system replaces manual mechanical testing procedures with automated electrical impedance measurement and digital signal processing. Instead of physically testing each switch with multimeters or test equipment, the system uses processors to generate test signals and analyze impedance data, dramatically accelerating the fault identification process while maintaining accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system changes the measurement parameter from simple continuity testing to impedance analysis across multiple frequencies and configurations. By measuring impedance magnitude and phase angle at different test frequencies, the system extracts more information from each measurement, enabling faster and more reliable switch failure identification with fewer test iterations.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables rapid identification of failed switches, reducing downtime by analyzing impedance to isolate the faulty switch, allowing the system to operate with alternative pathways until the primary switch is repaired or replaced.

Implementation Method 1

analyzing the impedance of the electrical system to isolate the failed switch

Methodology Applied
Scientific EffectImpedance analysis: Electrical Resistance

Implementation Method 2

The capacitors have different values of capacitance to one another

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentEP3467526B1Switch failure detection system
Publication Date: 2022.09.07 TE CONNECTIVITY GERMANY GMBH
  • EP3467526B1 patent drawingFigure 1
  • EP3467526B1 patent drawingFigure 2~3
  • EP3467526B1 patent drawingFigure 4~5

AI summary

A system and method of determining a fault in two or more series switches of an electrical system. The electrical system includes, at least one AC power source, at least one sensor, at least two series switches, and a fault analysis module including a processor and a memory. The method includes applying, by the at least one AC power source, at least one time varying signal to the electrical system. The method further includes receiving, by the fault analysis module, at least one measurement, from the at least one sensor, of the at least one time varying signal, at least one node of the electrical system. The method further includes receiving, by the fault analysis module, at least one predetermined signal parameter and determining, by the fault analysis module, the presence of a fault, based on the at least one measurement and the at least one predetermined signal parameter.