Series Valve Blocks for Automotive Sensor Cleaning Reconfiguration

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Solution Overview

Problem

Existing sensor cleaning systems for motor vehicles suffer from complex architectures due to multiple cleaning fluid distribution blocks, leading to increased electrical cable mass, manufacturing costs, and difficulty in reconfiguration.

Innovation Solution

A sensor cleaning device with a multiplexed electrical network connecting a main control unit to multiple secondary valve blocks in series, reducing cable mass and enabling easy reconfiguration through automatic address assignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If multiple cleaning fluid distribution blocks are placed near the cleaning nozzles to limit pressure losses, then pressure losses are minimized, but the mass of electrical cables and number of electrical connections increases

Engineering Contradiction:
Improvepressure lossesVSAvoidcable mass
Core Design Contradiction:
Loss of energyVSWeight of moving object

Solution Approach 1:

Multiple distribution blocks are merged into a single integrated distribution block that serves all cleaning nozzles. This consolidation eliminates the need for separate electrical connections to each individual distribution block, thereby reducing cable mass while maintaining the ability to deliver pressurized cleaning fluid to all nozzles efficiently.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single distribution block is designed with multi-functionality to handle multiple cleaning nozzles and potentially multiple fluid circuits. By making the distribution block universal, it can serve multiple purposes and control multiple nozzles without requiring proportional increases in electrical infrastructure, thus reducing cable mass while maintaining functional capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Loss of energy

If multiple cleaning fluid distribution blocks are placed near the cleaning nozzles to limit pressure losses, then pressure losses are minimized, but the manufacturing cost increases

Engineering Contradiction:
Improvepressure lossesVSAvoidmanufacturing cost
Core Design Contradiction:
Loss of energyVSEase of manufacture

Solution Approach 1:

Multiple distribution blocks are merged into a single integrated distribution block that serves all cleaning nozzles. This consolidation eliminates the need for separate electrical connections to each individual distribution block, thereby reducing cable mass while maintaining the ability to deliver pressurized cleaning fluid to all nozzles efficiently.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single distribution block is designed with multi-functionality to handle multiple cleaning nozzles and potentially multiple fluid circuits. By making the distribution block universal, it can serve multiple purposes and control multiple nozzles without requiring proportional increases in electrical infrastructure, thus reducing cable mass while maintaining functional capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of energy

If multiple cleaning fluid distribution blocks are placed near the cleaning nozzles to limit pressure losses, then pressure losses are minimized, but the system complexity increases

Engineering Contradiction:
Improvepressure lossesVSAvoidsystem complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

Multiple distribution blocks are merged into a single integrated distribution block that serves all cleaning nozzles. This consolidation eliminates the need for separate electrical connections to each individual distribution block, thereby reducing cable mass while maintaining the ability to deliver pressurized cleaning fluid to all nozzles efficiently.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single distribution block is designed with multi-functionality to handle multiple cleaning nozzles and potentially multiple fluid circuits. By making the distribution block universal, it can serve multiple purposes and control multiple nozzles without requiring proportional increases in electrical infrastructure, thus reducing cable mass while maintaining functional capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Loss of energy

If multiple cleaning fluid distribution blocks are placed near the cleaning nozzles to limit pressure losses, then pressure losses are minimized, but the reconfigurability of the system becomes difficult

Engineering Contradiction:
Improvepressure lossesVSAvoidreconfigurability
Core Design Contradiction:
Loss of energyVSAdaptability or versatility

Solution Approach 1:

Multiple distribution blocks are merged into a single integrated distribution block that serves all cleaning nozzles. This consolidation eliminates the need for separate electrical connections to each individual distribution block, thereby reducing cable mass while maintaining the ability to deliver pressurized cleaning fluid to all nozzles efficiently.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single distribution block is designed with multi-functionality to handle multiple cleaning nozzles and potentially multiple fluid circuits. By making the distribution block universal, it can serve multiple purposes and control multiple nozzles without requiring proportional increases in electrical infrastructure, thus reducing cable mass while maintaining functional capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP4486606B1Sensor cleaning device for automotive vehicles comprising several valve blocks mounted in series
Publication Date: 2026.03.04 VALEO SYST DESSUYAGE SAS
  • EP4486606B1 patent drawingFigure 1~2
  • EP4486606B1 patent drawingFigure 3

AI summary

Device (2) for cleaning motor vehicle sensors (8), comprising at least one reservoir of cleaning liquid and several cleaning nozzles for spraying the cleaning liquid onto the various sensors to be cleaned, the device comprising: - a monitoring unit (10) configured to receive and transmit information coming from the various sensors (8), - a main valve block (12) configured to monitor the delivery of cleaning liquid to a first set of nozzles, the main valve block comprising a main control circuit (13) configured to receive information coming from the monitoring unit (10), - at least a first secondary valve block (20) comprising a first secondary control circuit (22) configured to receive and transmit information from/to the main valve block (12), the electrical connection being effected by a multiplexed electrical network (14).