Series Valve Blocks for Automotive Sensor Cleaning Reconfiguration
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Solution Overview
Problem
Existing sensor cleaning systems for motor vehicles suffer from complex architectures due to multiple cleaning fluid distribution blocks, leading to increased electrical cable mass, manufacturing costs, and difficulty in reconfiguration.
Innovation Solution
A sensor cleaning device with a multiplexed electrical network connecting a main control unit to multiple secondary valve blocks in series, reducing cable mass and enabling easy reconfiguration through automatic address assignment.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Loss of energy
If multiple cleaning fluid distribution blocks are placed near the cleaning nozzles to limit pressure losses, then pressure losses are minimized, but the mass of electrical cables and number of electrical connections increases
Solution Approach 1:
Multiple distribution blocks are merged into a single integrated distribution block that serves all cleaning nozzles. This consolidation eliminates the need for separate electrical connections to each individual distribution block, thereby reducing cable mass while maintaining the ability to deliver pressurized cleaning fluid to all nozzles efficiently.
Solution Approach 2:
The single distribution block is designed with multi-functionality to handle multiple cleaning nozzles and potentially multiple fluid circuits. By making the distribution block universal, it can serve multiple purposes and control multiple nozzles without requiring proportional increases in electrical infrastructure, thus reducing cable mass while maintaining functional capabilities.
2Loss of energy
If multiple cleaning fluid distribution blocks are placed near the cleaning nozzles to limit pressure losses, then pressure losses are minimized, but the manufacturing cost increases
Solution Approach 1:
Multiple distribution blocks are merged into a single integrated distribution block that serves all cleaning nozzles. This consolidation eliminates the need for separate electrical connections to each individual distribution block, thereby reducing cable mass while maintaining the ability to deliver pressurized cleaning fluid to all nozzles efficiently.
Solution Approach 2:
The single distribution block is designed with multi-functionality to handle multiple cleaning nozzles and potentially multiple fluid circuits. By making the distribution block universal, it can serve multiple purposes and control multiple nozzles without requiring proportional increases in electrical infrastructure, thus reducing cable mass while maintaining functional capabilities.
3Loss of energy
If multiple cleaning fluid distribution blocks are placed near the cleaning nozzles to limit pressure losses, then pressure losses are minimized, but the system complexity increases
Solution Approach 1:
Multiple distribution blocks are merged into a single integrated distribution block that serves all cleaning nozzles. This consolidation eliminates the need for separate electrical connections to each individual distribution block, thereby reducing cable mass while maintaining the ability to deliver pressurized cleaning fluid to all nozzles efficiently.
Solution Approach 2:
The single distribution block is designed with multi-functionality to handle multiple cleaning nozzles and potentially multiple fluid circuits. By making the distribution block universal, it can serve multiple purposes and control multiple nozzles without requiring proportional increases in electrical infrastructure, thus reducing cable mass while maintaining functional capabilities.
4Loss of energy
If multiple cleaning fluid distribution blocks are placed near the cleaning nozzles to limit pressure losses, then pressure losses are minimized, but the reconfigurability of the system becomes difficult
Solution Approach 1:
Multiple distribution blocks are merged into a single integrated distribution block that serves all cleaning nozzles. This consolidation eliminates the need for separate electrical connections to each individual distribution block, thereby reducing cable mass while maintaining the ability to deliver pressurized cleaning fluid to all nozzles efficiently.
Solution Approach 2:
The single distribution block is designed with multi-functionality to handle multiple cleaning nozzles and potentially multiple fluid circuits. By making the distribution block universal, it can serve multiple purposes and control multiple nozzles without requiring proportional increases in electrical infrastructure, thus reducing cable mass while maintaining functional capabilities.
Data Source
Figure 1~2
Figure 3
AI summary
Device (2) for cleaning motor vehicle sensors (8), comprising at least one reservoir of cleaning liquid and several cleaning nozzles for spraying the cleaning liquid onto the various sensors to be cleaned, the device comprising: - a monitoring unit (10) configured to receive and transmit information coming from the various sensors (8), - a main valve block (12) configured to monitor the delivery of cleaning liquid to a first set of nozzles, the main valve block comprising a main control circuit (13) configured to receive information coming from the monitoring unit (10), - at least a first secondary valve block (20) comprising a first secondary control circuit (22) configured to receive and transmit information from/to the main valve block (12), the electrical connection being effected by a multiplexed electrical network (14).