Serrated Wind Turbine Blade Element for Noise and Lightning Protection

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Solution Overview

Problem

Wind turbines generate noise during operation and are vulnerable to lightning strikes, with existing noise reduction methods and lightning protection systems often compromising aerodynamic properties and being complex to manufacture.

Innovation Solution

A noise reduction element for wind turbine blades featuring serrations that are electrically conductive and designed to attract and conduct lightning current to ground, while maintaining aerodynamic performance and simplifying manufacturing processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If serrations are added to the trailing edge of the wind turbine blade to reduce noise, then noise during operation is reduced, but the aerodynamic properties may be compromised

Engineering Contradiction:
ImprovenoiseVSAvoidaerodynamic properties
Core Design Contradiction:
Object-generated harmful factorsVSShape

Solution Approach 1:

The patent applies local quality by making only specific portions of the serration structure electrically conductive (the tip regions) rather than the entire structure. This localized conductivity approach allows the serrations to maintain their noise-reducing aerodynamic shape while providing lightning protection only where most needed at the exposed tips.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The serration structure serves multiple functions simultaneously: it reduces operational noise through its geometric design and provides lightning protection through the electrically conductive material. This multi-functionality resolves the contradiction by combining noise reduction and lightning protection in a single integrated structure rather than separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If lightning receptors are provided on the wind turbine blade to protect from lightning strikes, then lightning protection is improved, but the aerodynamic properties need to be assessed and optimized

Engineering Contradiction:
Improvelightning protectionVSAvoidaerodynamic properties
Core Design Contradiction:
ReliabilityVSShape

Solution Approach 1:

The patent merges the lightning receptor function with the existing serration structure. Instead of adding separate protruding receptors that would disrupt aerodynamics, the conductive portions of the serrations themselves serve as lightning receptors, combining both functions in one integrated element.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The invention uses the existing serration geometry as the template for lightning protection, copying the aerodynamic shape while adding electrical conductivity. This allows the structure to maintain its noise-reducing form while gaining lightning protection capability without requiring separate optimized receptor designs.

Inventive Principle:
Principle #26Copying

3Reliability

If protruding lightning receptors are used to protect the wind turbine blade, then lightning protection is improved, but the aerodynamic properties are more significantly impacted compared to embedded receptors

Engineering Contradiction:
Improvelightning protectionVSAvoidaerodynamic properties
Core Design Contradiction:
ReliabilityVSShape

Solution Approach 1:

The patent applies local quality by making only specific portions of the serration structure electrically conductive (the tip regions) rather than the entire structure. This localized conductivity approach allows the serrations to maintain their noise-reducing aerodynamic shape while providing lightning protection only where most needed at the exposed tips.

Inventive Principle:
Principle #3Local quality

4Reliability

If separate lightning protection systems and noise reduction structures are implemented, then both functions are achieved, but the device complexity and manufacturing cost increase

Engineering Contradiction:
Improvelightning protectionVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the lightning receptor function with the existing serration structure. Instead of adding separate protruding receptors that would disrupt aerodynamics, the conductive portions of the serrations themselves serve as lightning receptors, combining both functions in one integrated element.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The serration structure serves multiple functions simultaneously: it reduces operational noise through its geometric design and provides lightning protection through the electrically conductive material. This multi-functionality resolves the contradiction by combining noise reduction and lightning protection in a single integrated structure rather than separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The serrated noise reduction element effectively reduces wind turbine noise and protects against lightning strikes with minimal impact on aerodynamic properties, leading to a simpler and less costly manufacturing process.

Implementation Method 1

At least a part of the first serration part, such as the entire first serration part or a part of the first serration part, is electrically conductive and configured to attract and conduct lightning current to ground

Methodology Applied
Scientific EffectLightning conduction: Conduction (electrical)

Data Source

PatentUS12188451B2Noise reduction element and a wind turbine blade comprising a noise reduction element
Publication Date: 2025.01.07 LM WIND POWER AS
  • US12188451B2 patent drawing
  • US12188451B2 patent drawing
  • US12188451B2 patent drawing

AI summary

A noise reduction element extends between a first end and a second end in a first direction. The noise reduction element extends between a third end and a fourth end in a second direction perpendicular to the first direction. The noise reduction element includes a base part configured to be attached to a trailing edge of a wind turbine blade. The base part has a first base part surface and a second base part surface. The base part extends between the first end and a first position in the first direction. The noise reduction element includes a first serration part having a serration pressure surface and a serration suction surface and extending in the first direction between the first position and the second end. The first serration part has a thickness in a third direction between the serration pressure surface and the serration suction surface.