Serrated Thrust Reverser Scoop for Aircraft Nacelle Weight Reduction

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Solution Overview

Problem

Existing thrust reverser systems for aircraft propulsion face challenges in increasing efficiency, reducing size and weight, and minimizing nacelle diameter while maintaining effective thrust reversal during landing.

Innovation Solution

The proposed solution involves a thrust reverser system with a scoop configuration featuring a serrated leading edge and protrusions, which directs airflow into upstream flow passages, enhancing fluid flow and momentum, and is connected to a bullnose ramp for efficient transition between forward and reverse thrust configurations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Weight of moving object

If a conventional thrust reverser system is used, then the system can redirect airflow during landing, but the system size and weight are excessive

Engineering Contradiction:
Improvethrust reverser system weightVSAvoidthrust reversal effectiveness
Core Design Contradiction:
Weight of moving objectVSReliability

Solution Approach 1:

The thrust reverser system is divided into multiple cascade structures, each with individual flow passages and scoop elements. This segmentation allows the system to achieve effective thrust reversal through distributed flow control while reducing overall system weight by eliminating redundant structural components.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention introduces a new dimensional element by adding protrusions that extend into the flow passages from the cascade structures. These protrusions create three-dimensional flow control features within the existing two-dimensional flow passages, enhancing thrust reversal effectiveness without increasing system weight or size.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Volume of moving object

If the thrust reverser system is made more compact, then the nacelle diameter can be reduced, but the efficiency of thrust reversal decreases

Engineering Contradiction:
Improvethrust reverser system volumeVSAvoidthrust reverser efficiency
Core Design Contradiction:
Volume of moving objectVSProductivity

Solution Approach 1:

The cascade structures are equipped with locally optimized features including protrusions at specific positions within flow passages. These local modifications enhance flow control and thrust reversal efficiency in critical areas without requiring increases in overall system volume, allowing compact design while maintaining high efficiency.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention optimizes geometric parameters of the cascade structures, including the shape and position of protrusions, the angle and curvature of cascade surfaces, and the dimensions of flow passages. These parameter optimizations enable efficient thrust reversal in a compact volume by maximizing the aerodynamic effectiveness of each component.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If the scoop configuration is added with serrated leading edge, then fluid flow and momentum are enhanced, but device complexity increases

Engineering Contradiction:
Improvefluid flow efficiencyVSAvoidscoop structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The scoop structure is merged with the cascade structures, combining the flow directing function of the scoop with the thrust reversal function of the cascades. The protrusions are integrated into the cascade structure itself rather than being separate components. This merging reduces device complexity by eliminating additional parts while maintaining enhanced fluid flow and momentum characteristics.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration increases the efficiency of the thrust reverser system, allows for a more compact design, reduces weight, and improves the area match between the thrust reverser and bypass nozzle, resulting in enhanced negative thrust and reduced system size.

Implementation Method 1

The protrusions are operable to generate vortices in a second stream of the fluid passing by the serrated leading edge

Methodology Applied
Scientific EffectVortex generation: Vortex Generator

Data Source

PatentEP4039962B1Fluid scoop for a thrust reverser system
Publication Date: 2024.11.13 ROHR INC
  • EP4039962B1 patent drawingFigure 1~2
  • EP4039962B1 patent drawingFigure 3
  • EP4039962B1 patent drawingFigure 4

AI summary

An assembly (72) is provided for an aircraft propulsion system (20). This aircraft propulsion system assembly (72) includes a thrust reverser system (38). The thrust reverser system (38) includes a cascade structure (68) and a scoop (94). The cascade structure (68) is configured with a plurality of flow passages (92). Each of the flow passages (92) extends through the cascade structure (68). The flow passages (92) include a first flow passage (92A). The scoop (94) is configured to direct fluid into at least the first flow passage (92A). The scoop (94) includes a serrated leading edge (102).