SERS Element Nanogap Stability via Dual Conductor Layers

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Solution Overview

Problem

Conventional surface-enhanced Raman scattering elements with nanogaps face contamination issues due to gas generation from materials, limiting design freedom and stability of nanogap formation.

Innovation Solution

A surface-enhanced Raman scattering element with a substrate and fine structure part covered by a continuous first conductor layer, where a second conductor layer forms nanogaps, both layers being made of the same material, reducing contamination influence and allowing for stable nanogap formation regardless of substrate material.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a nanogap is formed between metal layers and minute protrusions, then the intensity of surface-enhanced Raman scattering increases, but contamination occurs from gases generated by the substrate and fine structure part

Engineering Contradiction:
Improveintensity of surface-enhanced Raman scatteringVSAvoidcontamination of metal layers
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

A first conductor layer is introduced as an intermediary between the substrate/fine structure part and the second conductor layer. This intermediate layer prevents direct contact between the substrate materials and the second conductor layer, thereby blocking the contamination path from gases generated by the substrate while still allowing the nanogap structure to function for enhancing Raman scattering.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The conductor layer is divided into two separate layers: a first conductor layer that contacts the substrate and fine structure part, and a second conductor layer that forms the nanogap structure. This segmentation isolates the second conductor layer from contamination sources while maintaining the beneficial nanogap effect for Raman scattering enhancement.

Inventive Principle:
Principle #1Segmentation

2Object-affected harmful factors

If materials are selected to avoid gas generation, then contamination is reduced, but the degree of freedom in design lowers

Engineering Contradiction:
Improvecontamination of metal layersVSAvoiddegree of freedom in design
Core Design Contradiction:
Object-affected harmful factorsVSAdaptability or versatility

Solution Approach 1:

The first conductor layer serves as a protective intermediary that decouples the material selection constraints. This allows the substrate and fine structure part to use a wide range of materials regardless of their gas generation properties, while the second conductor layer remains protected from contamination, thus maintaining full design freedom.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If the second conductor layer is formed directly on the substrate, then nanogap formation is simplified, but stability of nanogap formation decreases due to contamination

Engineering Contradiction:
Improvesimplicity of nanogap formationVSAvoidstability of nanogap formation
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The conductor layer is segmented into two layers with distinct functions. The first conductor layer provides a stable, contamination-free foundation, while the second conductor layer forms the nanogap structure. This segmentation enhances the stability of nanogap formation by preventing contamination while maintaining manufacturing simplicity through a systematic two-layer deposition process.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration stabilizes nanogap formation while maintaining design flexibility by reducing contamination effects, enhancing the intensity of surface-enhanced Raman scattering without restricting material choices for the substrate and fine structure part.

Implementation Method 1

surface-enhanced Raman scattering occurs, whereby Raman scattering light enhanced by about 108 times, for example, is released

Methodology Applied
Scientific EffectSurface-enhanced Raman scattering:

Implementation Method 2

electric fields are locally enhanced upon irradiation with excitation light, whereby the intensity of surface-enhanced Raman scattering increases

Methodology Applied
Scientific EffectElectric field enhancement: Electric Field

Data Source

PatentUS10132755B2Surface-enhanced Raman scattering element, and method for manufacturing surface-enhanced Raman scattering element
Publication Date: 2018.11.20 HAMAMATSU PHOTONICS KK
  • US10132755B2 patent drawing
  • US10132755B2 patent drawing
  • US10132755B2 patent drawing

AI summary

A SERS element 2 comprises a substrate 21 having a front face 21a; a fine structure part 24, formed on the front face 21a, having a plurality of pillars 27; a first conductor layer 31 formed on the front face 21a and fine structure part 24 so as to cover the front face 21a and fine structure part 24 continuously; and a second conductor layer 32 formed on the first conductor layer 31 so as to form a plurality of gaps G1, G2 for surface-enhanced Raman scattering; while the first and second conductor layers 31, 32 are constituted by the same material.