Server Airflow Guiding Structure for Vibration Reduction

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Solution Overview

Problem

Computer servers generate heat that can affect storage module performance and longevity due to inadequate heat dissipation, leading to increased vibration and noise from high-performance cooling fans, which reduces efficiency and service life.

Innovation Solution

A server with an airflow guiding structure featuring a fan module, elastic members, and a chassis design with ribs and airflow guiding ducts to minimize vibration and noise by guiding airflow effectively and absorbing vibrations, while maintaining structural strength and low manufacturing costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a high-performance cooling fan is installed to actively discharge waste heat, then heat dissipation efficiency is improved, but vibration and noise are generated that reduce storage device efficiency and service life

Engineering Contradiction:
Improveheat dissipation efficiencyVSAvoidvibration and noise
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

An airflow guiding component with airflow guiding ducts is introduced as an intermediary between the fan module and storage modules. This component redirects airflow to pass through gaps between storage modules rather than directly impacting them, thereby maintaining heat dissipation effectiveness while reducing vibration and noise transmission to the storage devices.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If the fan module is positioned close to storage modules for effective cooling, then heat dissipation performance is improved, but structure-borne vibration transmission to storage modules increases

Engineering Contradiction:
Improvecooling performanceVSAvoidstructure-borne vibration
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The airflow path is segmented into multiple channels through the airflow guiding ducts, which direct cooling air through gaps between storage modules. This segmentation allows the fan to remain positioned for effective cooling while the divided airflow paths prevent direct structure-borne vibration transmission to individual storage modules.

Inventive Principle:
Principle #1Segmentation

3Ease of manufacture

If a simple fan mounting structure is used to reduce manufacturing cost, then manufacturing cost is reduced, but vibration isolation and noise reduction capabilities are insufficient

Engineering Contradiction:
Improvemanufacturing costVSAvoidvibration and noise transmission
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The airflow guiding component serves as both a functional airflow director and a passive vibration isolation intermediary. By positioning this component between the fan module and storage modules, it provides vibration and noise reduction capabilities without requiring complex active vibration control systems, maintaining cost-effectiveness while improving performance.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The airflow guiding structure reduces vibration and noise, enhancing the operational efficiency and service life of storage modules and the server by stabilizing airflow and reducing structure-borne and airborne transmission of vibrations.

Implementation Method 1

a plurality of elastic members for positioning the fan frame on the chassis

Methodology Applied
Scientific EffectVibration absorption: Damping

Implementation Method 2

a plurality of elastic members for positioning the fan frame on the chassis

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 3

the airflow guiding component is configured to be corresponsive to the air inlet... each airflow guiding duct... so that airflow passes from the air inlet through each second opening, each airflow guiding duct

Methodology Applied
Scientific EffectFluid flow guidance: Laminar Flow

Data Source

PatentUS10342156B1Server with airflow guiding structure
Publication Date: 2019.07.02 SUPER MICRO COMPUTER INC(US)
  • US10342156B1 patent drawing
  • US10342156B1 patent drawing
  • US10342156B1 patent drawing

AI summary

A server with an airflow guiding structure includes a chassis having a storage area, a computing area and a fan module installed between the storage area and the computing area. The storage area includes multiple storage modules, and the computing area includes a fan module and a motherboard electrically coupled to each storage module. The fan module has an air inlet configured to be corresponding to the storage area, an air outlet configured to be corresponsive to the computing area and an airflow guiding component with multiple airflow guiding ducts. The airflow guiding component is configured to be corresponsive to the air inlet. Therefore, the vibration of the fan module is reduced and the operation efficiency of the storage medium and the service life of the server are improved.