Individual Server Cabinet Cooling With Gravity-Assisted Fluid Flow
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Solution Overview
Problem
Existing server cooling methods, such as air conditioning and liquid cooling with fiber limitations, are inefficient and costly, leading to high temperatures and reduced server efficiency.
Innovation Solution
A system utilizing a closed loop fluid circulation with a centrifuge pump and gravity-assisted fluid flow through envelopes and daggers to cool individual servers, incorporating heat sinks and temperature-controlled fluid management.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Temperature
If air conditioning and fans are used to cool server rooms, then the overall room temperature is reduced, but the cooling is costly, requires special equipment, and may not sufficiently lower the temperature at the server
Solution Approach 1:
The cooling system is segmented into individual server-level units rather than a centralized room-level system. Each server has its own cooling apparatus with a reservoir, pump, and heat exchange components, allowing targeted cooling where needed without requiring complex room-wide air conditioning infrastructure.
Solution Approach 2:
The cooling function is extracted from the server itself and implemented as a separate, integrated cooling apparatus. This external cooling system uses a fluid circulation loop with reservoirs and pumps, eliminating the need for complex internal server cooling mechanisms while providing sufficient temperature control.
2Temperature
If liquid cooling is used to cool server cabinets, then cooling efficiency is improved, but fiber connections cannot be sustained, thus limiting bandwidth and connectivity
Solution Approach 1:
The cooling system applies liquid cooling locally at the server component level through直接接触 of the fluid with heated surfaces, rather than attempting to cool entire cabinets. This localized approach allows fiber optic connections to remain dry and functional while still providing efficient heat removal where needed.
Solution Approach 2:
The cooling apparatus is segmented into discrete components including individual reservoirs, pumps, and heat exchange elements that can be positioned and configured independently. This segmentation allows the cooling fluid to be contained in specific zones away from fiber connection points, maintaining both cooling efficiency and fiber connectivity.
3Temperature
If traditional cooling methods are used, then server rooms can be cooled, but energy consumption increases and server efficiency decreases
Solution Approach 1:
The cooling system uses passive heat exchange principles where the fluid naturally circulates from the server components through heat exchange surfaces to reservoirs, utilizing temperature differentials and gravity to drive flow. This self-service approach minimizes the energy required for pumping and circulation compared to active mechanical cooling systems.
Solution Approach 2:
The system converts the harmful heat generated by servers into a useful driving force for fluid circulation. The temperature difference between hot server components and cooler reservoirs creates natural convection currents that drive the cooling fluid flow, turning waste heat into the motive force for the cooling system.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Effectively maintains consistent server temperatures, reduces energy consumption, and allows for fiber connectivity while minimizing equipment costs and environmental impact.
Implementation Method 1
a dielectric fluid capable of transferring heat from the dagger and releasing the heat downstream of the envelope
Implementation Method 2
a heat sink is disposed between the envelope and the second tank for removing heat from the liquid
Implementation Method 3
The pump is a centrifuge pump, the fluid cascading under the force of gravity form the first tank through the envelope and dagger to the second tank
Implementation Method 4
the fluid cascading under the force of gravity form the first tank through the envelope and dagger to the second tank
Data Source
AI summary
A system for cooling individual servers in a cabinet has a cabinet having at least one shelf. An envelope is disposed on the at least one shelf. A dagger receiving a server therein is disposed in the envelope A first tank contains a fluid is disposed in the cabinet and is in fluid communication with the envelope. A second tank for containing the fluid is disposed in the cabinet and is in fluid communication with the envelope. The envelope is disposed between the first tank and the second tank; the fluid flowing from the first tank through the envelope to the second tank as a function of gravity. A pump transports the fluid from the second tank to the first tank.


