Server Fan Speed Control for Power-Aware Thermal Management

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Solution Overview

Problem

Conventional methods for adjusting fan rotation speed in servers to manage temperature and power consumption are inefficient, leading to increased power consumption and operational costs, and require extensive testing data collection across various server models.

Innovation Solution

A sectional-type method that adjusts fan rotation speed using PID adjustments when temperatures exceed a preset value and stepwise adjustments when temperatures are within the preset range, maintaining a balance between power consumption and cooling efficiency, as depicted in the method's flow chart and curve relationships.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the fan rotation speed is increased to cool the system, then the cooling efficiency is improved, but the power consumption increases

Engineering Contradiction:
Improvesystem temperatureVSAvoidfan power consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The patent implements dynamic fan speed adjustment based on real-time temperature monitoring. The control system continuously detects temperature values and adjusts fan rotation speed dynamically, switching between different rotation intervals (e.g., first rotation interval when temperature is high, second rotation interval when temperature is low) to optimize both cooling efficiency and power consumption

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operating parameters of the fan system by adjusting rotation speed and rotation intervals based on temperature conditions. The control system modifies fan parameters (speed, interval) according to detected temperature values, thereby achieving optimal balance between cooling performance and energy consumption

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If the fan rotation speed is decreased to save power, then the power consumption is reduced, but the cooling efficiency deteriorates

Engineering Contradiction:
Improvefan power consumptionVSAvoidsystem temperature
Core Design Contradiction:
Use of energy by moving objectVSTemperature

Solution Approach 1:

The patent employs a feedback control mechanism where temperature sensors continuously monitor system temperature and feed this information to the control system. Based on the feedback temperature data, the control system automatically adjusts fan rotation speed to maintain appropriate cooling while minimizing power consumption

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adjusts fan operation based on real-time temperature conditions. When temperature is low, the fan operates at lower speed or longer intervals to save power; when temperature rises, the fan speed increases to provide adequate cooling, creating a dynamic balance between power consumption and cooling efficiency

Inventive Principle:
Principle #15Dynamics

3Temperature

If conventional temperature-based fan adjustment is used, then the cooling function is maintained, but the power consumption optimization is insufficient

Engineering Contradiction:
Improvecomponent temperatureVSAvoidsystem power consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The patent segments the temperature control range into multiple intervals or thresholds. Different fan rotation strategies are applied to different temperature segments (e.g., first rotation interval for high temperature, second rotation interval for low temperature), allowing for more granular and efficient power consumption optimization compared to conventional single-threshold control

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control system implements dynamic adjustment of fan rotation intervals based on temperature thresholds. Instead of maintaining constant fan speed, the system transitions between different rotation intervals dynamically, achieving better power optimization while maintaining adequate cooling across varying temperature conditions

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces system power consumption and operation costs, saving resources and time by optimizing fan rotation speed adjustments, achieving a minimum average power consumption while ensuring efficient cooling.

Implementation Method 1

the method for adjusting the fan rotation speed... efficient cooling could be provided... air-blast cooling

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Data Source

PatentUS11093017B2Method for automatically optimizing power consumption
Publication Date: 2021.08.17 INVENTEC PUDONG TECH CORPOARTION
  • US11093017B2 patent drawing
  • US11093017B2 patent drawing
  • US11093017B2 patent drawing

AI summary

The present disclosure provides a method for automatically optimizing power consumption. The method includes: (S1) a baseboard management controller determines whether system information is correct or not after powered on. If correct, further proceeding the method. If not correct, stopping further proceeding the method. (S2) the baseboard management controller periodically detects the surface temperature and the internal temperature of the essential element with a first loop cycle and determines whether the surface temperature or the internal temperature is higher than a preset temperature. (S3) If the surface temperature or the internal temperature is higher than the preset temperature, performing a PID adjustment to the fan rotation speed according to the surface temperature or the internal temperature of the essential element. If the surface temperature or the inner temperature is not higher than the preset temperature, performing a stepwise adjustment to the fan rotation speed according to current environment temperature.