Server Liquid Cooling Leak Suction with Gas-Blocking Branches

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Solution Overview

Problem

Existing liquid cooling systems for servers face challenges in effectively drawing leaking liquid from multiple branches due to the need for a single pump to handle both liquid and air, leading to inefficient suction and reduced operational time in case of leaks.

Innovation Solution

A leakage protection device with multiple liquid collecting components and suction pipelines, each equipped with a blocking component that prevents gas passage while allowing liquid to pass, ensuring efficient collection and removal of leaks without manual or electrical controls.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single pump is used to suction leaking liquid from multiple liquid collecting components through pipelines, then the device complexity is reduced, but the suction efficiency deteriorates when leakage occurs in only some branches

Engineering Contradiction:
Improvedevice complexityVSAvoidsuction efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent divides the single suction system into multiple independent suction pipelines, each equipped with a blocking component. This segmentation allows each pipeline to operate independently, enabling the pump to efficiently suction liquid from branches where leakage occurs without being hindered by air in non-leaking branches, thus resolving the contradiction between device complexity and suction efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The blocking component acts as an intermediary element in each suction pipeline that automatically responds to the presence of liquid. When liquid is detected, the blocking component opens to allow suction; when only air is present, it remains closed. This intermediary mechanism enables the simple single-pump system to achieve high suction efficiency by selectively activating only the necessary branches.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If the pump draws liquid and air simultaneously through all branches, then the system structure remains simple, but the allowable processing time is reduced

Engineering Contradiction:
Improvesystem structureVSAvoidallowable processing time
Core Design Contradiction:
Device complexityVSDuration of action of moving object

Solution Approach 1:

The blocking components are pre-installed in each suction pipeline in a closed state before leakage occurs. This preliminary action ensures that when leakage happens, only the branches with actual liquid leakage can be quickly activated for suction, immediately extending the allowable processing time without requiring complex real-time control systems.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The blocking components automatically respond to leakage conditions without external control, enabling the system to self-regulate which branches are active for suction. This self-service mechanism maintains simple system structure while significantly extending the time available to handle leakage by ensuring efficient liquid removal only from affected branches.

Inventive Principle:
Principle #25Self-service

3Productivity

If blocking components are added to suction pipelines to prevent gas passage, then the suction efficiency is improved, but the device complexity increases

Engineering Contradiction:
Improvesuction efficiencyVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The blocking components are designed as simple, inexpensive elements that can be easily installed in each suction pipeline. Although they increase device complexity slightly, their low cost and simple structure make this complexity increase acceptable given the significant improvement in suction efficiency they provide by preventing gas passage and enabling selective liquid removal.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device enhances suction efficiency and capacity, allowing for timely and effective removal of leaks, thereby extending the operational time and reducing hardware damage.

Implementation Method 1

a blocking component, and the blocking component has a property that can prevent gas from passing through and allow the leaking liquid in the corresponding liquid collecting component to pass through

Methodology Applied
Scientific EffectGas-liquid separation: Filter (physical)

Data Source

PatentUS20250380379A1Server, liquid cooling system and leakage protection device thereof
Publication Date: 2025.12.11 SHENZHEN ENVICOOL TECH
  • US20250380379A1 patent drawing
  • US20250380379A1 patent drawing

AI summary

A server, a liquid cooling system and a leakage protection device thereof are provided. The leakage protection device includes a suction apparatus, multiple liquid collecting components and multiple suction pipelines. The multiple liquid collecting components are located at different positions of a liquid-cooling heat-dissipation module, respectively, to collect a leaking liquid of the liquid-cooling heat-dissipation module. The multiple suction pipelines are arranged corresponding to the liquid collecting components, respectively. A first end of each suction pipeline is located inside the corresponding liquid collecting component, and a second end thereof is connected to the suction apparatus, wherein at least one suction pipeline has a blocking component at the first end thereof, and the blocking component has a property that can prevent passage of gas and allow passage of the leaking liquid from the corresponding liquid collecting component.