Server Movable Panel Locking Mechanism for Liquid Cooling Safety

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Solution Overview

Problem

Existing data center cooling systems are prone to damage due to improper handling of servers, where manual connectors can be damaged when servers are removed without disconnecting from the liquid cooling assembly, leading to potential damage to the server, hose, and electronic rack.

Innovation Solution

A server and electronic rack design featuring a movable panel and locking member that allows for secure engagement and disengagement, preventing accidental detachment and ensuring safe removal of servers from the rack, with elastic units for automatic locking and hose channels for secure connector passage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If manual connectors are used to couple the liquid cooling assembly to the liquid manifold, then the server can be easily connected and disconnected, but the connectors and hoses may be damaged due to maloperation

Engineering Contradiction:
Improveease of connectionVSAvoidconnector damage risk
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The locking member is pre-configured to automatically engage with the locking panel when the server is inserted into the electronic rack. This preliminary locking action occurs before any potential maloperation can damage the connectors, ensuring that the connectors remain protected during normal operation while still allowing easy connection when properly operated.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The locking member acts as an intermediary mechanism between the server and the electronic rack. It provides a mechanical interface that prevents direct manual manipulation of the connectors and hoses, thereby protecting them from damage while still enabling easy server replacement through the proper use of the locking mechanism.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If the server is securely locked to the electronic rack, then the server stability is improved, but the server cannot be removed without disconnecting the connectors

Engineering Contradiction:
Improveserver stabilityVSAvoidserver removal
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The locking mechanism is designed to be dynamic rather than permanent. The locking member can be engaged to provide stable locking during operation, but can also be disengaged to allow server removal. This dynamic behavior resolves the contradiction by providing both stability when needed and ease of removal when properly operated.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The locking function is segmented from the connector function. The locking member handles the mechanical securing of the server to the rack, while the connectors handle the fluid coupling. This segmentation allows the server to be securely locked in place during operation but still be removable when the locking member is disengaged, provided the connectors are properly disconnected first.

Inventive Principle:
Principle #1Segmentation

3Reliability

If a locking mechanism is added to prevent maloperation, then the reliability is improved, but the device complexity increases

Engineering Contradiction:
Improveoperational safetyVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The locking mechanism is merged with the existing server and electronic rack structures. The locking member is integrated into the server chassis, and the locking panel is integrated into the electronic rack, rather than being separate add-on components. This merging approach provides the reliability benefits of a locking mechanism while minimizing the increase in overall device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The locking mechanism is designed to be self-actuating through the insertion and removal motions of the server itself. When the server is inserted into the electronic rack, the locking member automatically engages with the locking panel. When the server is removed, the locking member automatically disengages. This self-service design provides operational safety without requiring additional actuators, motors, or complex control systems.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11653459B2Apparatus for data center
Publication Date: 2023.05.16 BAIDU COM TIMES TECH (BEIJING) CO LTD
  • US11653459B2 patent drawing
  • US11653459B2 patent drawing
  • US11653459B2 patent drawing

AI summary

A server includes a chassis; a base panel fixedly coupled to the chassis; a movable panel coupled to the base panel; and a locking member fixedly coupled to the movable panel. The movable panel is movable relative to the base panel in a moving direction between an unlocked position where the locking member is configured to be disengaged with a locking panel of an electronic rack, and a locked position where the locking member is configured to be engaged with the locking panel of the electronic rack.