Server Rack Damping Post for Transport Vibration

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Solution Overview

Problem

The transportation of pre-installed servers in server racks poses challenges in providing adequate anti-vibration protection while maintaining structural strength, especially during data center construction when timelines are accelerated.

Innovation Solution

An adjustable leveling foot with a damping function is integrated under the server rack posts, which can be raised for normal operation and lowered to directly contact a transport pallet during transport, utilizing various damping materials like elastomeric rubber, hydraulic fluid, or mechanical springs to absorb vibrations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If servers are pre-installed in server racks for transport, then data center construction lead time is shortened, but vibration protection during transport becomes challenging

Engineering Contradiction:
Improvedata center construction lead timeVSAvoidvibration damage to servers
Core Design Contradiction:
Loss of timeVSObject-affected harmful factors

Solution Approach 1:

The patent applies beforehand cushioning by installing damping posts with elastomeric materials at the corners of the server rack frame before servers are loaded. These damping elements are positioned in advance to cushion and absorb vibrations that will occur during transport, protecting the pre-installed servers without requiring additional protection measures during the actual transport process.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Object-affected harmful factors

If damping materials are added under server rack posts, then vibration protection is improved, but structural strength may be compromised

Engineering Contradiction:
Improvevibration protectionVSAvoidserver rack structural strength
Core Design Contradiction:
Object-affected harmful factorsVSStrength

Solution Approach 1:

The patent applies local quality by placing damping posts only at specific locations (corners of the rack frame) rather than throughout the entire structure. The damping elements are localized at points where vibration impact is most severe, providing targeted protection while maintaining the overall structural integrity and strength of the server rack framework.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses composite materials by combining the rigid metal rack frame structure with elastomeric damping materials. This composite approach allows the structure to benefit from both the strength and rigidity of metal and the vibration-absorbing properties of elastomeric materials, achieving both structural strength and vibration protection simultaneously.

Inventive Principle:
Principle #40Composite materials

3Object-affected harmful factors

If adjustable leveling feet are lowered to contact transport pallet, then direct vibration absorption is improved, but ease of operation increases complexity

Engineering Contradiction:
Improvevibration absorption during transportVSAvoidadjustable foot positioning
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The patent applies self-service by designing the adjustable leveling feet with threads that engage with the rack frame and allow the feet to be manually lowered onto the transport pallet by simply unscrewing them. The gravity and weight of the rack cause the feet to automatically contact and rest on the pallet surface, providing vibration absorption without requiring complex mechanisms or additional operations.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively protects both the servers and the server rack from vibration damage during transport, ensuring they are securely supported and reducing the risk of damage from movement.

Implementation Method 1

an adjustable leveling foot with a damping function is provided under the posts of a server rack to directly absorb vibration when the server rack is transported as a unit

Methodology Applied
Scientific EffectVibration damping: Damping

Implementation Method 2

utilizing various damping materials like elastomeric rubber, hydraulic fluid, or mechanical springs to absorb vibrations

Methodology Applied
Scientific EffectElastomeric rubber damping: Viscoelasticity

Implementation Method 3

utilizing various damping materials like elastomeric rubber, hydraulic fluid, or mechanical springs to absorb vibrations

Methodology Applied
Scientific EffectViscous damping: Viscous Damping

Implementation Method 4

utilizing various damping materials like elastomeric rubber, hydraulic fluid, or mechanical springs to absorb vibrations

Methodology Applied
Scientific EffectElastic damping: Elasticity

Data Source

PatentUS10398046B2Server rack with damping post
Publication Date: 2019.08.27 QUANTA COMPUTER INC
  • US10398046B2 patent drawing
  • US10398046B2 patent drawing
  • US10398046B2 patent drawing

AI summary

A server rack is pre-loaded with servers, prior to the server rack being transported to a data center. In order to facilitate movement of the pre-loaded servers and server rack into the data center, dampers are provided on the underside of the server rack. The dampers absorb vibration as the server rack and servers are moved to, or within, the data center on transporting pallets.