Server Cooling Radiator Block Orthogonal Airflow

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Solution Overview

Problem

Conventional server cooling systems face challenges due to space constraints, leading to inefficient air circulation, reduced performance, and increased maintenance time, as they often require larger or additional cooling devices that complicate access and maintenance within compact server devices.

Innovation Solution

A server cooling system that combines air and liquid cooling, featuring a radiator block with orthogonal air passageways and strategically positioned baffles to enhance airflow paths, increasing heat exchange efficiency while allowing for easy access and maintenance by rotating or displacing the radiator block, thus optimizing cooling performance and accessibility.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional cooling systems use larger or additional cooling devices to increase cooling capability, then cooling efficiency is improved, but space constraints are worsened and device complexity increases

Engineering Contradiction:
Improvecooling efficiencyVSAvoidspace available
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The radiator block is oriented with its air passageways substantially orthogonal to the initial airflow path direction, utilizing the vertical dimension to increase heat exchange surface area without occupying additional horizontal space within the server device

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If conventional cooling systems use larger or additional cooling devices to increase cooling capability, then cooling efficiency is improved, but device complexity is worsened

Engineering Contradiction:
Improvecooling efficiencyVSAvoidcooling system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The cooling system integrates air cooling (fan and air passageways) and liquid cooling (radiator block with coolant flow) into a unified thermal management solution, where the radiator block serves as the central component for both cooling methods

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If cooling devices are added or enlarged to improve cooling efficiency, then heat extraction capability is improved, but maintenance accessibility is worsened

Engineering Contradiction:
Improveheat extraction capabilityVSAvoidmaintenance accessibility
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The cooling system is divided into separable modules: the radiator block can be independently removed from the server device chassis, allowing technicians to access internal components without dismantling the entire cooling system

Inventive Principle:
Principle #1Segmentation

4Reliability

If radiator block surface area is increased to improve heat exchange efficiency, then cooling performance is improved, but space constraints are worsened

Engineering Contradiction:
Improveheat exchange efficiencyVSAvoidspace within server device
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The radiator block is oriented vertically with air passageways extending in the vertical direction, perpendicular to the horizontal airflow path, thereby maximizing heat exchange surface area within the limited horizontal space of the server device

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances cooling efficiency by increasing the heat transfer surface area and multiple airflow passes through the radiator block, while facilitating convenient access to components, reducing downtime and maintenance costs by maintaining performance and efficiency without enlarging the server device's footprint.

Implementation Method 1

a radiator block having air passageways that are oriented substantially orthogonal to the initial airflow path direction

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

one or more embodiments provide a server device having a cooling system designed to create an initial airflow path in a direction defined from an inlet toward an outlet of a server device

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

traditional cooling systems can include a fan that, because of space limitations, is small and/or poorly located

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentUS9408329B2Server device cooling system
Publication Date: 2016.08.02 META PLATFORMS INC
  • US9408329B2 patent drawing
  • US9408329B2 patent drawing
  • US9408329B2 patent drawing

AI summary

The principles described herein provide a server device having a cooling system that provides an efficient cooling of server device components. The cooling system can include a radiator block having air passageways that are oriented substantially orthogonal to the initial airflow path direction. In addition, the server device can include one or more baffles that create an airflow path that passes through the radiator block multiple times. Moreover, the server device can include various additional features that provide convenient access to electronic components within the server device without diminishing the effectiveness of the cooling system.