Server Room Airflow Control Using Differential Pressure Feedback

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Solution Overview

Problem

Current data center air conditioning systems face challenges in achieving efficient operation and high energy savings due to temperature gradients and air supply variations within the partitioned cold and hot areas.

Innovation Solution

An air conditioning system with a cold air generation device, air supply fan, differential pressure gauge, and control device that adjusts the air supply fan's rotating speed based on measured differential pressure to maintain optimal air flow between the cold and hot areas, ensuring efficient cooling and energy savings.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the data center is partitioned into cold and hot areas with air supply fans blowing cold air into the cold area, then temperature gradient is reduced and air conditioning efficiency is improved, but the system complexity and energy consumption increase

Engineering Contradiction:
Improvetemperature gradientVSAvoidsystem complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The data center is divided into two distinct spaces: a cold area where cold air is supplied and a hot area where hot air is exhausted. This segmentation allows for independent temperature control in each zone, reducing the overall temperature gradient and improving air conditioning efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A differential pressure gauge measures the pressure difference between the hot and cold areas, and this measurement is fed back to the control device. The control device adjusts the air supply fan's rotating speed based on this feedback to maintain the differential pressure within a predetermined range, thereby stabilizing the air flow and temperature distribution.

Inventive Principle:
Principle #23Feedback

2Productivity

If the air supply fan rotates at high speed to maintain cold air flow, then cooling efficiency is improved, but energy consumption increases

Engineering Contradiction:
Improvecooling efficiencyVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The air supply fan's rotating speed is made dynamic rather than fixed. The control device continuously adjusts the fan's speed based on real-time differential pressure measurements to maintain optimal air flow. This dynamic adjustment ensures sufficient cooling efficiency while minimizing energy consumption by avoiding unnecessary high-speed operation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the operating parameter (rotating speed) of the air supply fan based on measured differential pressure. By adjusting this parameter dynamically, the system maintains effective cooling while optimizing energy usage, preventing both over-cooling and energy waste.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If the differential pressure between hot and cold areas is not controlled, then system operation is simple, but air flow stability and temperature control deteriorate

Engineering Contradiction:
Improvesystem operation simplicityVSAvoidair flow stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The differential pressure gauge continuously monitors the pressure difference between the hot and cold areas, providing real-time feedback to the control device. This feedback mechanism maintains stable air flow and temperature distribution without requiring complex manual intervention, as the system automatically adjusts to maintain optimal conditions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs self-regulation through automatic control. The control device uses the differential pressure measurement to autonomously adjust the air supply fan's rotating speed, maintaining stable air flow and temperature control without external intervention. This self-service approach keeps the operation simple while ensuring stability.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively maintains predetermined temperature and humidity conditions, ensuring efficient operation of servers by optimizing air flow and energy usage, thereby enhancing operational efficiency and reducing energy consumption.

Implementation Method 1

a differential pressure gauge that measures a differential pressure between a pressure in the hot area and a pressure in the cold area

Methodology Applied
Scientific EffectDifferential pressure measurement: Pressure Gradient

Implementation Method 2

an air supply fan that supplies the cold air into the cold area... airflow is formed so that a warm air warmed as a result that the cold air in the cold area is sucked by fans in the servers can be blown out to the hot area

Methodology Applied
Scientific EffectForced convection: Forced Convection

Implementation Method 3

a cooling device that cools the air which has passed through the server rack

Methodology Applied
Scientific EffectHeat removal: Cooling

Data Source

PatentUS9237680B2Server room managing air conditioning system and air conditioning control method
Publication Date: 2016.01.12 KK TOSHIBA
  • US9237680B2 patent drawing
  • US9237680B2 patent drawing
  • US9237680B2 patent drawing

AI summary

In an embodiment, an air conditioning system for managing a server room, which has first and second spaces separated from each other, in which a server is installed between the first and second spaces, and supply air flowed into the first space is heated by heat generation of the server, and flows out as return air via the second space, includes: a cold air generation device; an air supply fan; a first differential pressure gauge; and a control device. The cold air generation device generates supply air satisfying a predetermined condition. The air supply fan flows the generated supply air into the first space. The first differential pressure gauge measures a differential pressure of a static pressure of the second space with respect to a static pressure of the first space.