Centralized Server Software Execution for Machine Tools
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Solution Overview
Problem
Existing systems for generating machining programs for multiple machine tools are inefficient due to the need for individual software installation, configuration settings, and program updates, as well as the time-consuming process of reusing programs across identical machines.
Innovation Solution
A centralized application software execution system where a server obtains configuration information from multiple machines and executes application software accordingly, eliminating the need for individual machine software installation and facilitating centralized data management.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If interactive software is installed in each individual machine tool, then the machine tool can generate machining programs independently, but the cost and effort of software installation and updates increases
Solution Approach 1:
The patent merges the software execution function from individual machine tools to a centralized server. The server stores and executes the interactive software, while machine tools act as terminals accessing the server. This consolidation eliminates the need to install software on each machine tool, reducing installation and update effort while maintaining independent program generation capability through server-based execution.
Solution Approach 2:
The server acts as an intermediary between the machine tools and the interactive software. Instead of machine tools directly running the software, they communicate with the server which handles software execution. This intermediary approach allows machine tools to maintain their independent operation capability while the server manages the complexity of software installation, updates, and configuration centrally.
2Reliability
If settings are made on each individual machine tool in accordance with its configuration, then the software operates optimally for that machine, but the time and effort required for configuration increases
Solution Approach 1:
The server provides universal configuration management for multiple machine tools with different configurations. Instead of requiring separate configuration settings on each machine tool, the server maintains a unified configuration database that adapts to each machine's specific setup. This universal approach eliminates repetitive configuration work while ensuring each machine receives optimized settings through the server's centralized management capability.
Solution Approach 2:
The system implements dynamic parameter adjustment where the server automatically modifies software parameters based on the specific configuration of each machine tool. When a machine tool connects, the server detects its configuration parameters and automatically adjusts the interactive software settings to optimize performance for that specific machine, eliminating manual configuration time while maintaining optimal operation.
3Productivity
If machining programs are listed and selected for identical machine tools, then past similar programs can be reused, but the process requires time and effort to identify suitable programs
Solution Approach 1:
The server implements an automatic feedback mechanism that compares machine tool configurations to identify identical or similar machines. When a new machine tool connects, the server automatically queries the database of existing machines, compares configuration parameters, and identifies matching machines. This feedback loop enables automatic program retrieval based on configuration similarity, eliminating the manual time-consuming process of listing and selecting appropriate programs.
Solution Approach 2:
The system enables self-service program retrieval where the machine tool automatically receives appropriate machining programs from the server without manual intervention. The server autonomously performs configuration comparison, program selection, and transfer to the machine tool based on its configuration data. This self-service approach maximizes program reuse productivity while eliminating the time and effort previously required for manual program identification and selection.
4Productivity
If generated machining programs are spread to other identical machines, then program distribution is achieved, but the process requires time and effort
Solution Approach 1:
The server performs preliminary actions by maintaining a centralized database of machining programs associated with specific machine configurations. When a machine tool's configuration is registered, the server proactively stores and indexes the appropriate programs in advance. This preliminary organization enables instant program retrieval and distribution to identical machines without requiring time-consuming manual transfer operations, as the programs are already prepared and linked to the relevant configuration profiles.
Data Source
AI summary
An application software execution system according to the present invention includes a plurality of machines and one server connected to the machines. The server includes a processor for executing application software, and a storage unit for storing the application software. The server obtains configuration information of each of the machines, and executes the application software in accordance with the obtained configuration information of each of the machines.