Server Tray Structure for Cable-Free Riser Board Assembly

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Solution Overview

Problem

Conventional servers are difficult to assemble and maintain due to complex cable connections, which also disrupt airflow and hinder heat dissipation.

Innovation Solution

A tray structure with a grip that pivots on a tray body and slider, allowing components like riser boards and hard-disk backplanes to be directly connected without cables, enabling easy assembly and disassembly while improving airflow and heat dissipation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional cable connections are used to couple components in a server, then components can be connected and powered, but the assembly process becomes complicated and maintenance becomes difficult

Engineering Contradiction:
Improveconnection reliabilityVSAvoidassembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the power supply unit with the hard-disk backplane module, integrating power delivery directly at the component level. This eliminates the need for separate cable connections between power supplies and storage devices, simplifying assembly while maintaining reliable power and data connections through direct mechanical and electrical coupling

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The tray structure is designed with universal functionality to accommodate different hard-disk configurations and support both power and data connections simultaneously. The integrated backplane module serves multiple functions: mechanical support, electrical connection, power distribution, and data transmission, reducing overall system complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If conventional cable connections are used inside a server, then components can be connected, but the cables interrupt air flow and negatively affect heat dissipation

Engineering Contradiction:
Improveconnection reliabilityVSAvoidheat dissipation
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent extracts and removes the cable connections from the server interior, eliminating the physical obstacles that disrupt airflow. By integrating power and data connections directly into the backplane module and tray structure, the design clears the air passage channels, allowing unobstructed airflow for effective heat dissipation while maintaining all necessary electrical connections

Inventive Principle:
Principle #2Taking out (Extraction)

3Volume of stationary object

If components are tightly integrated in a limited server space, then space utilization improves, but assembly and disassembly become difficult

Engineering Contradiction:
Improvespace utilizationVSAvoidassembly ease
Core Design Contradiction:
Volume of stationary objectVSEase of operation

Solution Approach 1:

The patent segments the hard-disk storage system into modular components: individual hard-disk drives, a backplane module, and a tray assembly. This segmentation allows components to be tightly integrated within the server chassis for space efficiency while enabling easy assembly and disassembly by simply removing or inserting the entire tray module without complex cable management

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The design employs a nested structure where hard-disk drives are mounted on the backplane module, which is integrated into the tray assembly, which in turn fits into the server chassis. This nested arrangement maximizes space utilization while maintaining operational ease through hierarchical modularity, allowing components to be accessed and replaced at appropriate levels

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for simplified assembly and disassembly of electronic devices, enhancing reliability and heat dissipation by eliminating the need for cables and optimizing component alignment within the server.

Implementation Method 1

The grip pivots on the tray body and the slider. When the grip is in the first grip orientation, the tray body post is in a first tray post position relative to the slider post. When the grip is in the second grip orientation, the tray body post is in a second tray post position relative to the slider post.

Methodology Applied
Scientific EffectPivoting: Hinge

Data Source

PatentUS11439033B2Electronic device and tray structure thereof
Publication Date: 2022.09.06 WISTRON CORP
  • US11439033B2 patent drawing
  • US11439033B2 patent drawing
  • US11439033B2 patent drawing

AI summary

An electronic device is provided. The electronic device includes a housing, a first riser module, a hard-disk backplane module, and a plurality of hard-disks. The first riser module is disposed in the housing. The first riser module includes a first tray structure and a first riser board. The first riser board is disposed on the first tray structure. The first tray structure is adapted to move the first riser board in a first direction. The hard-disk backplane module is disposed in the housing. The tray structure is adapted to move the first riser board in the first direction to connect the hard-disk backplane module. The hard-disks are connected to the hard-disk backplane module. The modules of the electronic device of the embodiment of the invention can be coupled together more easily.