Microprocessor Service Panel for Restricted Utility Shutdown Control

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Solution Overview

Problem

Current methods for controlling utility services in science classrooms, such as electrical and plumbing services, are inefficient and pose safety hazards due to remote location of control valves and switches, requiring unauthorized access for maintenance and emergency shutdowns, leading to potential accidents and water or gas leaks.

Innovation Solution

A control device with a microprocessor or programmable logic controller that allows single-operator control of utilities, integrates with building automation systems, and includes a touchscreen interface, RF remote control, and panic button for emergency shutdown, ensuring safe operation and restricted access while allowing for customizable configurations and monitoring.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If control valves and switches are located remotely to isolate utility services, then service isolation capability is improved, but accessibility for maintenance and emergency shutdown deteriorates

Engineering Contradiction:
Improveservice isolation capabilityVSAvoidaccessibility for maintenance and emergency shutdown
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The service panel is divided into multiple independently controllable sections, each with its own control valve and switch. This allows specific areas to be isolated without affecting the entire building, improving service isolation capability while keeping control mechanisms accessible within the panel structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A microprocessor-based control system serves as an intermediary between the operator and the control valves/switches. The microprocessor receives commands, processes them, and actuates the appropriate control mechanisms, enabling remote monitoring and control while maintaining accessibility through the service panel interface.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If control switches are made accessible for easy operation, then ease of operation is improved, but unauthorized access and accidental use increase

Engineering Contradiction:
Improveaccessibility of control switchesVSAvoidunauthorized access and accidental use
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The service panel incorporates dynamic access control through the microprocessor system, which can change the state of control switches between locked and unlocked positions based on authorization signals. This allows the panel to adapt its accessibility dynamically, providing easy access to authorized users while preventing unauthorized access.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The microprocessor system provides feedback mechanisms that monitor access attempts and control switch states. The system can detect unauthorized access attempts and respond by locking controls or alerting operators, creating a feedback loop that prevents harmful actions while maintaining ease of operation for authorized users.

Inventive Principle:
Principle #23Feedback

3Adaptability or versatility

If multiple control mechanisms are installed for comprehensive service control, then service control capability is improved, but device complexity increases

Engineering Contradiction:
Improveservice control capabilityVSAvoidnumber of control mechanisms
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The microprocessor-based control system serves multiple functions: it monitors service parameters, controls valves and switches, provides user interfaces, and implements safety logic. This multi-functional approach consolidates what would otherwise require multiple separate control mechanisms into a single integrated system, reducing overall complexity while maintaining comprehensive service control capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11269301B1Service panel with microprocessor
Publication Date: 2022.03.08 WCM IND INC
  • US11269301B1 patent drawing
  • US11269301B1 patent drawing
  • US11269301B1 patent drawing

AI summary

A service panel for controlling at least one utility actuator to control the availability of a utility comprises a covered enclosure having an exterior region and an interior region, at least one readily accessible utility control providing ON and OFF request signals and a limited access control in the exterior region providing a temporary activate signal. The service panel has a controller and data storage programmed with code and data and control circuitry providing an “ON” control signal to the at least one utility actuator to switch the at least one utility actuator to the “ON” state, and the control circuitry providing an “OFF” control signal to the at least one utility actuator to switch the at least one utility actuator to an OFF state, the control circuitry further providing a re-key signal to the at least one actuator in response to activation of a switch.