Servo Beam Feedback for Scanning Display Alignment

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Scanning-beam display systems face challenges in maintaining accurate optical alignment and precise delivery of optical pulses due to factors like component aging, temperature changes, and manufacturing tolerances, leading to potential misalignment and image quality deterioration.

Innovation Solution

The implementation of a servo control mechanism using a designated servo beam with a wavelength different from the excitation beam, scanned over the screen to provide feedback control, ensuring proper alignment and timing adjustments of the excitation beam pulses, employing optical servo sensors and reflective stripe dividers to detect positioning errors and correct beam alignment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a scanning beam display system uses fixed optical components, then the system structure is simple, but optical alignment accuracy deteriorates due to component aging, temperature changes, and manufacturing tolerances

Engineering Contradiction:
Improveoptical alignment accuracyVSAvoidsystem structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent implements a feedback control system where a servo beam reflects off the screen and is detected by optical sensors to generate feedback signals. These signals continuously monitor the actual positions of the scanning beams and are used to dynamically adjust the timing and positioning of excitation pulses, compensating for alignment deviations caused by component aging, temperature changes, and manufacturing tolerances.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent introduces a servo beam as an intermediary element that carries alignment information from the screen back to the control system. This servo beam acts as a mediator between the optical components and the control mechanism, enabling indirect measurement and correction of alignment errors without directly interfering with the primary image-forming excitation beams.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If the system uses dynamic timing adjustment for optical pulses, then optical alignment accuracy is improved, but the control system complexity increases

Engineering Contradiction:
Improvespatial alignment precisionVSAvoidcontrol system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The control system receives feedback signals from optical sensors that detect the actual positions of reflected servo beams. These feedback signals are processed to generate timing adjustment commands that dynamically modify the emission timing of excitation pulses, ensuring that optical pulses are delivered precisely to the intended spatial locations on the screen despite variations in optical component positions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system transitions from static, fixed timing to dynamic, adjustable timing for optical pulse delivery. The timing of excitation pulses is continuously modified based on real-time feedback about beam positions, allowing the system to adapt to changing conditions and maintain alignment precision without requiring physically adjustable optical components.

Inventive Principle:
Principle #15Dynamics

3Reliability

If environmental conditions and manufacturing tolerances are strictly controlled, then optical alignment stability is improved, but manufacturing cost and operational constraints increase

Engineering Contradiction:
Improveoptical alignment stabilityVSAvoidmanufacturing and operational constraints
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The system implements self-correction by using the servo beam and optical sensors to automatically detect and compensate for alignment deviations. The feedback control mechanism enables the display system to self-adjust timing parameters without external intervention or manual realignment, maintaining optical alignment stability despite environmental variations and manufacturing tolerances.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent employs continuous feedback monitoring of beam positions through optical sensors detecting reflected servo beams. This feedback enables the system to automatically compensate for drift caused by temperature changes, component aging, and manufacturing variations, maintaining reliable optical alignment without requiring stringent environmental controls or expensive precision manufacturing.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution ensures accurate and stable image formation by maintaining precise alignment of optical pulses, reducing misalignment errors and enhancing image quality despite environmental and manufacturing variations.

Implementation Method 1

a light-emitting layer of parallel light-emitting stripes which absorb light of the excitation beam to emit visible light

Methodology Applied
Scientific EffectAbsorption: Absorption (EM radiation)

Implementation Method 2

light-emitting stripes which absorb light of the excitation beam to emit visible light to produce images

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 3

the screen configured to reflect light of the servo beam towards the light module to produce servo feedback light

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 4

facets facing the excitation light source that are specularly reflective to light of the servo beam

Methodology Applied
Scientific EffectSpecular reflection: Reflection

Implementation Method 5

a Fresnel lens located between the screen and the light module to direct the scanning servo beam and excitation beam

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 6

areas outside the servo feedback marks that are diffusively reflective to light of the servo beam

Methodology Applied
Scientific EffectDiffuse reflection: Scattering

Data Source

PatentUS9467668B2Feedback control of display systems with light-emitting screens having excitation light source and phosphor layer
Publication Date: 2016.10.11 MSSL CONSOLIDATED INC
  • US9467668B2 patent drawing
  • US9467668B2 patent drawing
  • US9467668B2 patent drawing

AI summary

Scanning beam display systems that scan one servo beam and an excitation beam onto a screen that emits visible light under excitation of the light of the excitation beam and control optical alignment of the excitation beam based on positioning of the servo beam on the screen via a feedback control.