Servo Frequency Response Measurement for Resonance Band Accuracy
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Solution Overview
Problem
Existing methods for measuring the frequency response of servo systems face challenges in achieving high accuracy due to insufficient signal intensity and the risk of device damage, particularly in systems with large inertia, friction, resonance, or anti-resonance.
Innovation Solution
A method involving the output of a first excitation signal in a first frequency range, followed by a second excitation signal in a narrower frequency range with a longer sampling cycle, allowing for accurate frequency response calculation by adjusting signal intensity based on system inertia and friction, and using signals like pseudo-random, multi-sine wave, or sine wave sweep signals.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If a wide frequency range excitation signal is used for frequency response measurement, then the measurement coverage is improved, but the signal intensity becomes insufficient leading to low measurement accuracy
Solution Approach 1:
The frequency response measurement is divided into multiple stages: first a wide frequency range measurement is performed to obtain initial frequency response data, then based on this data, specific frequency bands with resonance or anti-resonance characteristics are identified and measured again with higher signal intensity. This segmentation allows both wide coverage and high precision in different measurement phases.
Solution Approach 2:
A preliminary frequency response measurement is conducted first using a wide frequency range excitation signal to identify resonance and anti-resonance frequencies. This preliminary action provides the basis for determining the optimal signal intensity and frequency range for subsequent targeted measurements, ensuring high accuracy without excessive signal intensity.
2Measurement precision
If the signal intensity is increased to improve measurement accuracy, then the frequency response measurement precision is improved, but the risk of device damage increases
Solution Approach 1:
Instead of applying high signal intensity across the entire frequency range, the method applies increased signal intensity only to specific frequency bands where resonance or anti-resonance occurs. This partial action provides sufficient signal intensity for accurate measurement in critical bands while avoiding excessive signal intensity that could damage the device in other frequency ranges.
Solution Approach 2:
The excitation signal parameters (frequency range and intensity) are dynamically adjusted based on the frequency response data obtained from preliminary measurement. The signal intensity is increased only in frequency bands identified as having resonance or anti-resonance characteristics, while maintaining lower intensity in other bands, thus achieving high measurement accuracy without excessive overall signal intensity.
3Measurement precision
If a long sampling cycle is used to improve frequency resolution, then the measurement precision is improved, but the measurement time increases
Solution Approach 1:
The frequency response measurement is segmented into multiple targeted measurements of specific frequency bands rather than a single long-duration measurement of the entire frequency range. By focusing on identified resonance and anti-resonance frequencies, the method achieves high frequency resolution in critical bands with shorter measurement times.
Solution Approach 2:
A preliminary quick measurement is performed to identify critical frequency bands, then targeted measurements are conducted only in these bands with longer sampling cycles for high resolution. This preliminary action approach avoids the need for long sampling cycles across the entire frequency range, reducing total measurement time while maintaining high resolution where needed.
Data Source
Figure 1
Figure 2A~2C
Figure 2D~2E
AI summary
A frequency response measurement method includes: outputting, to a servo system (20), a first excitation signal in a first frequency range; calculating a first frequency response of the servo system (20) in the first frequency range based on a first identification input signal and a first identification output signal obtained in a first sampling cycle from the servo system (20) to which the first excitation signal is inputted; outputting, to the servo system (20), a second excitation signal in a second frequency range forming a part of the first frequency range and generated based on the first frequency response; and calculating a second frequency response of the servo system (20) in the second frequency range based on a second identification input signal and a second identification output signal obtained in a second sampling cycle longer than or equal to the first sampling cycle from the servo system (20) to which the second excitation signal is inputted.