Seven-Lens Camera Module for Ultra-Thin Smartphone Imaging

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Solution Overview

Problem

The existing camera lenses on smartphones, particularly the main camera lens of multi-camera modules, face challenges in achieving a balance between ultra-thin thickness and large image plane size, which affects imaging capability and competitive advantage.

Innovation Solution

A camera lens design comprising seven lenses with specific refractive powers, surface shapes, and center thicknesses, where the refractive power, surface shape, and on-axis distances are carefully distributed to achieve ultra-thin thickness, large image plane, low distortion, and good image quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If the camera lens is designed with ultra-thin thickness, then the device becomes more compact and portable, but the imaging capability and image quality deteriorate

Engineering Contradiction:
Improvelens thicknessVSAvoidimaging capability
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

The camera lens is divided into seven individual lens elements (first lens to seventh lens) with alternating positive and negative refractive powers. This segmentation allows each element to contribute differently to the overall optical performance, enabling thin profile while maintaining imaging capability through distributed optical functions across multiple elements

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs aspherical lens surfaces with specifically controlled curvature radii (R1-R14) and conic coefficients (k1-k7) to change the optical parameters of each lens element. This allows precise control of light refraction in a compact space, achieving both thin thickness and good image quality by optimizing the optical path through parameter optimization

Inventive Principle:
Principle #35Parameter changes

2Area of stationary object

If the image plane size is increased, then the imaging capability and field of view are improved, but the lens thickness and overall size increase

Engineering Contradiction:
Improveimage plane sizeVSAvoidlens thickness
Core Design Contradiction:
Area of stationary objectVSLength of moving object

Solution Approach 1:

The seven lens elements are arranged in a nested configuration along the optical axis with compact spacing (T12-T67). The alternating positive and negative power elements are positioned to nest their optical functions, allowing a large effective image plane (ImgH) to be achieved while keeping the overall lens thickness (TTL) minimal through efficient space utilization

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The patent transitions from traditional spherical lens design to aspherical surfaces with complex curvature variations in multiple dimensions. By controlling the surface shapes through conic coefficients and higher-order terms, the lens achieves extended field of view and large image plane coverage without proportionally increasing thickness, effectively utilizing optical dimensionality to overcome geometric constraints

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If the number of lens elements is increased, then the image quality and distortion control are improved, but the device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improveimage qualityVSAvoidlens architecture complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Each of the seven lens elements is designed with specific local optical properties: the first and sixth lenses have positive refractive power with specific curvature configurations, while the second and seventh lenses have negative refractive power. The third, fourth, and fifth lenses have optimized surface shapes with aspherical corrections. This local quality differentiation allows each element to address specific aberrations, achieving high image quality while maintaining manageable complexity through functional specialization

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs systematic parameter optimization across all seven lens elements, including curvature radii (R1-R14), thicknesses (CT1-CT7), and conic coefficients (k1-k7). By changing and optimizing these parameters systematically, the complex seven-element design achieves good image quality and low distortion without making the manufacturing process prohibitively difficult, as the parameters can be controlled through modern precision molding techniques

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables a camera lens with improved imaging performance, achieving ultra-thin thickness, large image plane, small distortion, and good image quality, making it suitable for portable electronic products.

Implementation Method 1

a first lens E1 having a positive refractive power; a second lens E2 having a negative refractive power; a third lens E3; a fourth lens E4; a fifth lens E5; a sixth lens E6 having a positive refractive power; and a seventh lens E7 having a negative refractive power

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS12124108B2Camera lens
Publication Date: 2024.10.22 ZHEJIANG SUNNY OPTICAL CO LTD
  • US12124108B2 patent drawing
  • US12124108B2 patent drawing
  • US12124108B2 patent drawing

AI summary

A camera lens is provided, including: a first lens having a positive refractive power; a second lens having a negative refractive power; a third lens; a fourth lens; a fifth lens; a sixth lens having a positive refractive power; and a seventh lens having a negative refractive power. A total effective focal length f of the camera lens, a half ImgH of a diagonal length of an effective pixel region on an imaging plane of the camera lens, and a distance TTL from an object side surface of the first lens to the imaging plane of the camera lens on the optical axis may satisfy: ImgH2/(TTL×f)≥0.8. The total effective focal length f, a radius of curvature R9 of an object side surface of the fifth lens and a radius of curvature R10 of an image side surface of the fifth lens may satisfy: 1.9≤f/R9+f/R10<3.0.