Sewage Treatment Chlorinator Gravity Flow Design

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Solution Overview

Problem

Current sewage treatment systems for buildings not connected to municipal sewer systems require complex maintenance and labor, and do not consistently produce cleaner effluent discharge.

Innovation Solution

A three-stage sewage treatment system incorporating a sewage treatment chlorinator with a housing, external conduit, and inner canister that suspends chlorine tablets within a flow tube, allowing for aerobic and post-treatment processes to produce cleaner effluent through gravity-based discharge and chlorination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a mechanical-based solution with gravity-based discharge is used, then maintenance needs are reduced and deployment is simplified, but treatment effectiveness and effluent cleanliness may be compromised

Engineering Contradiction:
Improvedeployment easeVSAvoidtreatment effectiveness
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system is divided into three distinct treatment stages (aerobic tank, flow tube with chlorine tablets, post-treatment tank) that work sequentially. This segmentation allows each stage to perform a specific function简单地, achieving effective treatment while maintaining ease of operation through modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system utilizes gravity-based discharge to automatically move effluent through the treatment stages without requiring external power or complex mechanical components. The chlorine tablets automatically dissolve and release chlorine into the effluent flow, providing self-service treatment functionality

Inventive Principle:
Principle #25Self-service

2Reliability

If complex maintenance and labor requirements are accepted, then treatment effectiveness can be improved, but ease of operation and deployment are reduced

Engineering Contradiction:
Improveeffluent cleanlinessVSAvoidmaintenance complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system uses disposable chlorine tablets that are simply replaced when depleted, eliminating the need for complex maintenance of chemical dosing equipment. The tablets are inexpensive and can be quickly swapped without technical expertise, maintaining treatment effectiveness while minimizing maintenance complexity

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

Complex mechanical pumping and chemical injection systems are replaced with passive gravity flow and simple dissolving chlorine tablets. This substitution eliminates motors, valves, and control systems that would require maintenance, while still achieving effective effluent treatment

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces maintenance needs, ensures easy deployment, and produces cleaner effluent discharge by utilizing a mechanical-based solution that integrates aerobic and post-treatment processes with chlorination, enhancing the treatment efficiency of sewage.

Implementation Method 1

At least a portion of the discharge from the flow tube is gravity-based discharge into the post-treatment tank

Methodology Applied
Scientific EffectGravity-based discharge: Gravitation

Implementation Method 2

a housing includes an external conduit coupled in a t-connection to a flow tube. An inner canister is sized to be selectively inserted and removed from the external conduit and includes a perforated end cap having a flow deck sized to suspend a chlorine tablet within a contact chamber of the flow tube

Methodology Applied
Scientific EffectChlorination: Oxidation

Data Source

PatentUS10183877B2Sewage treatment chlorinator and system and method for use of same
Publication Date: 2019.01.22 WHITE J C
  • US10183877B2 patent drawing
  • US10183877B2 patent drawing

AI summary

A sewage treatment chlorinator for use at a site not connected to a municipal sewer system and system and method for use of the same are disclosed. In one embodiment of the sewage treatment chlorinator, a housing includes an external conduit coupled in a t-connection to a flow tube. An inner canister is sized to be selectively inserted and removed from the external conduit and includes a perforated end cap having a flow deck sized to suspend a chlorine tablet within a contact chamber of the flow tube. The flow tube receives effluent form an aerobic tank and discharge treated effluent to a post-treatment tank. At least a portion of the discharge from the flow tube is gravity-based discharge into the post-treatment tank.