Sewer Cleanout Cap With RFID Window Inspection

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Solution Overview

Problem

Current sewer cleanout caps require removal for maintenance assessment, leading to inefficiency and potential environmental hazards due to sewage spillage, as maintenance history and conduit conditions are not readily accessible.

Innovation Solution

A sewer cleanout cap equipped with a radio-frequency identification (RFID) tag and a window plug, allowing for maintenance assessment without cap removal, featuring a body portion made from durable materials like lead or cast iron, and a transparent window for visibility, with the RFID tag storing and transmitting information on installation date, maintenance history, and location.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the cleanout cap is removed to check conduit conditions, then maintenance assessment can be performed, but sewage may spill and time is lost

Engineering Contradiction:
Improvemaintenance assessment accuracyVSAvoidsewage spillage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A transparent window plug is introduced as an intermediary element that allows visual inspection of conduit conditions without removing the cleanout cap. The window provides a direct line of sight into the sewer conduit, enabling maintenance personnel to assess blockages or conditions while the cap remains sealed, preventing sewage spillage.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical action of cap removal with an optical inspection method through the transparent window. Instead of physically removing the cap to see inside the conduit, the system uses light transmission through the transparent window to provide visual information about conduit conditions.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If the cleanout cap is removed to determine cleaning needs, then accurate maintenance decisions can be made, but the process becomes tedious and inefficient

Engineering Contradiction:
Improvemaintenance decision accuracyVSAvoidinspection time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

An RFID tag is embedded in the cleanout cap that stores maintenance history and conduit information in advance. Before inspection, the RFID tag already contains relevant data about the conduit's maintenance record and conditions. Maintenance personnel can quickly scan the RFID tag to obtain pre-stored information, eliminating the need for time-consuming manual record searches and enabling faster decision-making.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If the cleanout cap is removed for inspection, then conduit conditions can be assessed, but environmental hazards increase

Engineering Contradiction:
Improveconduit condition assessmentVSAvoidenvironmental pollution
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The transparent window plug serves as an intermediary that enables conduit condition assessment while maintaining the sealed state of the cleanout cap. By allowing visual inspection through the window, the system eliminates the need to break the seal and remove the cap, thereby preventing sewage from escaping into the environment and reducing environmental pollution.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and environmentally friendly maintenance by providing real-time data on sewer drainage conditions without cap removal, reducing the need for tedious inspections and minimizing sewage spillage.

Implementation Method 1

a radio-frequency identification (RFID) tag... configured to transmit a return signal when energized

Methodology Applied
Scientific EffectRadio-frequency identification (RFID): Electromagnetic Induction

Data Source

PatentUS20230366192A1Sewer cleanout cap
Publication Date: 2023.11.16 BGA TECHNOLOGY LLC
  • US20230366192A1 patent drawing
  • US20230366192A1 patent drawing
  • US20230366192A1 patent drawing

AI summary

A sewer cleanout cap includes a body portion, a window plug removably coupled to the body portion, and a radio-frequency identification (RFID) tag. The sewer cleanout cap is on a sewer drain cleanout. The window plug is configured to enable a user to check sewer drainage. The RFID tag is disposed on the body portion of the sewer cleanout cap and is configured to transmit a return signal when energized.