Sewer Hydro Turbine Flow Control Plate Dynamics

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Solution Overview

Problem

Current systems for generating electricity from hydro energy in sewer lines are inefficient due to varying water flow rates, which affect the power generation capacity and can lead to clogging issues with debris, and lack effective mechanisms to maintain consistent water force on turbine blades.

Innovation Solution

A sewer line hydro power generator system featuring a flow control plate with a channel and a hydro turbine connected to an alternator, where the flow control plate pivots about an attachment hinge to maintain constant water force, and includes a pivot spring and pressure sensor to optimize power generation and prevent clogging, with the ability to raise and lower the hydro turbine using an actuator to adjust to varying flow rates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a fixed hydro turbine is installed in the sewer line, then power generation is achieved, but the system cannot adapt to varying water flow rates and is prone to clogging

Engineering Contradiction:
Improvepower generationVSAvoidadaptability to varying flow rates
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The flow control plate is designed to pivot dynamically about a hinge point in response to varying water flow rates. At low flow rates, the plate pivots to a closed position to prevent clogging, while at high flow rates it pivots to an open position to allow optimal water force on the turbine blades, enabling the system to adapt to changing conditions

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system uses the kinetic energy of the flowing water itself to automatically position the flow control plate through the hinge mechanism, eliminating the need for external actuators or control systems. The water flow self-regulates the plate position based on the flow rate

Inventive Principle:
Principle #25Self-service

2Productivity

If the flow control plate is made fully open to maximize power generation, then power output increases, but clogging by debris becomes more likely

Engineering Contradiction:
Improvepower outputVSAvoidclogging by debris
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The flow control plate transitions between closed and open positions dynamically based on flow conditions. During low flow conditions when debris clogging is a risk, the plate remains closed. During high flow conditions when power generation is prioritized, the plate opens to allow maximum water force on the turbine

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The hinge mechanism acts as an intermediary between the flow control plate and the water flow, allowing the plate to respond automatically to varying flow conditions by pivoting to appropriate positions that balance power generation and clogging prevention

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If the hydro turbine is raised and lowered to optimize performance, then power generation efficiency improves, but the system complexity increases

Engineering Contradiction:
Improvepower generation efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The actuator is driven automatically by the kinetic energy of the water flow itself, eliminating the need for external power sources or complex control systems. The water flow self-regulates the turbine position based on flow conditions, maintaining simplicity while optimizing performance

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system replaces complex electrical or electronic control mechanisms with a simple mechanical actuator that is directly driven by water flow kinetic energy, reducing system complexity while achieving the desired turbine positioning

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively generates electricity by maintaining consistent water force on turbine blades, reducing clogging risks and optimizing power output across different flow rates, while allowing for data collection on water flow and pressure monitoring.

Implementation Method 1

a hydro turbine that can be raised and lowered into the water flowing through the sewer

Methodology Applied
Scientific EffectHydro turbine: Turbine

Implementation Method 2

an alternator connected to the hydro turbine

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

a pivot spring attached to the attachment hinge and the flow control plate

Methodology Applied
Scientific EffectSpring: Spring

Data Source

PatentUS7429803B2Sewer line power generating system
Publication Date: 2008.09.30 DAVIS RUFUS
  • US7429803B2 patent drawing
  • US7429803B2 patent drawing
  • US7429803B2 patent drawing

AI summary

The sewer line power generating system is designed to be positioned within a manhole. The system generates electricity from water flowing through sewer lines. The system includes a hydro turbine that can be raised and lowered into water flowing through sewer lines. They system also includes a flow control plate that accelerates and directs the water for optimal power generation. The system further includes an actuator that raises and lowers the system in response to the water flow. The system further includes a pressure gauge to measure water pressure at the turbine and adjust the position of the turbine in response to the water pressure.