Sewing Machine Cutting Device Blade Stability and Adjustment

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Solution Overview

Problem

Existing sewing machine cutting devices lack stability and efficient adjustment mechanisms for blades, leading to suboptimal performance and increased manufacturing and assembly costs.

Innovation Solution

A cutting device for a sewing machine with an upper-blade drive member cooperating with a guide member fixed on the base for enhanced stability, and a lower-blade positioning device with a rotary button and adjustable adjustment member for precise positioning, simplifying the structure and reducing costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the upper-blade drive member is integrally designed for mounting relative parts, then the structure is simplified and manufacturing cost is reduced, but the stability of movement may be compromised

Engineering Contradiction:
Improvestructure complexityVSAvoidstability of movement
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The upper-blade drive member is divided into multiple functional parts: a drive arm that rotates about a pivot, a connecting rod linking the drive arm to the upper blade, and a guide member fixed to the base. This segmentation allows each component to perform its specific function while maintaining overall structural simplicity and movement stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A guide member fixed to the base serves as an intermediary element that guides the movement of the upper-blade drive member. The guide member includes a guide hole through which the drive member passes, ensuring stable and controlled movement while the integral design keeps the overall structure simple.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If the lower-blade holder is adjusted using a rotary button with adjustable angle, then the adjustment capability is enhanced, but the device complexity increases

Engineering Contradiction:
Improverotation-angle adjustment capabilityVSAvoidadjustment mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The adjustment mechanism is designed to be dynamically adjustable. The rotary button can be rotated to different angles, and the relative angle between the rotary button and the adjustment member can be changed. This dynamic adjustability enhances the rotation-angle adjustment capability while using a relatively simple mechanical structure consisting of a rotary button, adjustment member, and threaded engagement.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS10260186B2Cutting device for a sewing machine
Publication Date: 2019.04.16 TSANG YU IND
  • US10260186B2 patent drawing
  • US10260186B2 patent drawing
  • US10260186B2 patent drawing

AI summary

A cutting device for a sewing machine includes an upper-blade positioning device and a lower-blade positioning device. The upper-blade positioning device includes an upper blade upper blade fixed at a head portion of the upper-blade holder, and a spring and a restricting member sleeved on a body portion of the upper-blade holder. A restricting pin is engaged between an upper-blade drive member and the restricting member. A guide member includes a guide hole for insertion of a rod portion of the upper-blade drive member and is fixed to the base. The upper-blade drive member is inserted through a guide member of the base and moved by a connecting rod. The lower-blade positioning device includes a lower-blade holder, an adjustment member. A lower-blade shaft has one end fixed to the base and another end extended out of the base, rotating the adjustment member can adjust the position of the lower-blade holder.