Sewing Machine Projection Interface for Cloth Position Stability

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Solution Overview

Problem

Users of sewing machines must temporarily hold a work cloth with one hand to operate buttons on the machine, risking the cloth shifting and losing position during sewing operations.

Innovation Solution

A sewing machine with a projection system that displays operation items on the work cloth, allowing users to control the machine with their finger, enabling operations like starting, stopping, or reversing without removing their hand from the cloth.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If buttons are provided on the arm for controlling sewing operations, then the user can perform operations related to sewing, but the user must take one hand off the work cloth to operate the buttons, causing the work cloth to potentially shift away from the sewing position

Engineering Contradiction:
Improveoperation controlVSAvoidwork cloth position stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent projects operation item images (copies of button functions) onto the work cloth surface, allowing users to operate the sewing machine by touching the projected images instead of physical buttons. This copying approach enables handless operation while maintaining work cloth position stability, as both hands can remain on the fabric during sewing operations

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent replaces the mechanical button-pressing system with an optical projection and touch detection system. Instead of mechanically pressing buttons on the arm, users touch the projected operation items on the work cloth, and the touch position is detected by sensors to trigger corresponding sewing operations. This substitution eliminates the need to remove hands from the work cloth

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If the user holds the work cloth with both hands to prevent shifting, then the work cloth position remains stable, but the user cannot operate the buttons on the arm simultaneously

Engineering Contradiction:
Improvework cloth position stabilityVSAvoidoperation control
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

By projecting operation item images onto the work cloth, the system creates accessible control interfaces directly on the fabric surface. Users can touch these projected images with either hand while maintaining bilateral hand contact with the work cloth, thus preserving position stability while enabling operation control

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent moves the control interface from the vertical dimension (buttons on the arm) to the horizontal dimension (projected images on the work cloth surface). This spatial relocation allows users to interact with controls while keeping hands on the fabric, resolving the conflict between operation accessibility and position stability

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS9127384B2Sewing machine and non-transitory computer-readable medium storing computer-readable instructions for the sewing machine
Publication Date: 2015.09.08 BROTHER KOGYO KK
  • US9127384B2 patent drawing
  • US9127384B2 patent drawing
  • US9127384B2 patent drawing

AI summary

A sewing machine includes a bed, a sewing device, a projection portion, an item detection portion, and a control portion. The sewing device includes a needle bar and a feed portion that moves a work cloth. The projection portion projects, onto at least one of the bed and the work cloth, a projected image that includes at least one operation item that indicates an operation of the sewing device. The item detection portion detects whether a user's finger has touched a location, on the at least one of the bed and the work cloth onto which the at least one operation item is being projected by the projection portion, where one of the at least one operation item is being projected. The control portion operates the sewing device in accordance with the operation item that has been detected by the item detection portion.