Radiation Decomposition of Sulfur Hexafluoride to Prevent Secondary Pollution

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current methods for treating sulfur hexafluoride, a potent greenhouse gas, are inefficient and generate secondary environmental pollutants, consume excessive energy, or suffer from catalyst poisoning, making them unsuitable for industrial-scale utilization, particularly for high-concentration sulfur hexafluoride treatment.

Innovation Solution

A method involving radiation irradiation to decompose sulfur hexafluoride into hydrogen fluoride and sulfur, followed by condensation or conversion into a fluoride salt using an aqueous metal or non-metal ion solution, allowing for safe collection and recycling of the by-products, utilizing an electron beam, gamma rays, or ion beams with a total radiation dose of 50 to 500 KGy, and employing specific metal ions from various groups.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If high-temperature incineration method is used to treat sulfur hexafluoride, then decomposition efficiency is improved, but secondary atmospheric environmental problems are generated due to generation of SOx and NOx

Engineering Contradiction:
Improvedecomposition efficiencyVSAvoidsecondary atmospheric pollution
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the fundamental treatment parameters from high-temperature combustion to room-temperature radiation-induced decomposition. By using electron beam or gamma ray irradiation, the process achieves effective SF6 decomposition without the high temperatures that generate SOx and NOx, thus resolving the contradiction between decomposition efficiency and secondary pollution

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the thermal-mechanical incineration system with a radiation-based decomposition system. Instead of using high-temperature combustion to break down SF6 molecules, the invention uses ionizing radiation to directly decompose the molecules at ambient conditions, eliminating the harmful byproducts associated with high-temperature processing

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If pyrolysis method is used to treat sulfur hexafluoride, then decomposition is achieved, but a large amount of energy is consumed and equipment may be corroded by pyrolysis by-products

Engineering Contradiction:
Improvedecomposition capabilityVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent fundamentally changes the temperature parameter from high-temperature pyrolysis to room-temperature radiation decomposition. This parameter change dramatically reduces energy consumption while achieving the same decomposition goal, and eliminates the corrosive byproducts that would damage equipment

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent converts the previously harmful high-temperature condition into a beneficial low-temperature process. By using radiation energy instead of thermal energy, the process achieves decomposition without the harmful effects of high temperature, turning what was a necessary condition (high temperature for decomposition) into an unnecessary and harmful one

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Productivity

If catalytic oxidation method is used to treat sulfur hexafluoride, then decomposition efficiency is improved, but poisoning of catalyst occurs

Engineering Contradiction:
Improvedecomposition efficiencyVSAvoidcatalyst stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent replaces the chemical-catalytic system with a physical-radiation system. Instead of using catalysts that can be poisoned by reaction byproducts, the invention uses electron beam or gamma ray irradiation to directly decompose SF6 molecules, eliminating the catalyst and its susceptibility to poisoning

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces radiation energy as an intermediary to facilitate the decomposition reaction. Instead of using a catalyst as an intermediary that can be poisoned, the invention uses ionizing radiation to mediate the decomposition process, which does not suffer from poisoning and can be easily regenerated or replaced

Inventive Principle:
Principle #24Intermediary (Mediator)

4Productivity

If plasma decomposition method is used to treat sulfur hexafluoride, then decomposition is achieved, but excessive energy consumption and low decomposition rate occur

Engineering Contradiction:
Improvedecomposition rateVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent optimizes the energy delivery parameters by using ionizing radiation with specific energy ranges (electron beam: 0.1-10 MeV, gamma rays: 0.1-10 MeV). This parameter optimization achieves much higher decomposition rates per unit energy input compared to plasma methods, resolving the contradiction between decomposition rate and energy consumption

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables high-purity, commercially recyclable materials to be produced, reducing greenhouse gas emissions, improving treatment efficiency, and minimizing environmental impact by avoiding secondary pollution, with the added benefit of using radiation at room temperature and atmospheric pressure, thus being economically and environmentally favorable.

Implementation Method 1

reacting sulfur hexafluoride and hydrogen under radiation irradiation conditions to decompose and convert sulfur hexafluoride and hydrogen into sulfur and hydrogen fluoride

Methodology Applied
Scientific EffectRadiation: Radiation

Implementation Method 2

decompose sulfur hexafluoride into hydrogen fluoride and sulfur

Methodology Applied
Scientific EffectDecomposition: Decomposition (biological)

Implementation Method 3

condensing hydrogen fluoride in step a) in a liquid state to collect liquid hydrogen fluoride

Methodology Applied
Scientific EffectCondensation: Condensation

Data Source

PatentUS11058984B2Method for treating sulfur hexafluoride using radiation and apparatus for collecting and treating by-products
Publication Date: 2021.07.13 KOREA ATOMIC ENERGY RES INST
  • US11058984B2 patent drawing
  • US11058984B2 patent drawing
  • US11058984B2 patent drawing

AI summary

Provided are a method for treating sulfur hexafluoride and an apparatus for collecting and treating by-products. The method for treating sulfur hexafluoride, and the apparatus for collecting and treating by-products according to the present invention are a significantly effective method and apparatus capable of safely treating sulfur hexafluoride at low cost.