SFC Injection Valve Sequencing for Low Carry-Over Sampling

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In supercritical fluid chromatography (SFC) systems, conventional sample injection methods often result in sample carry-over and system pressure perturbations due to the limitations of the SFC carrier solvent (liquid CO2) and rapid decompression, which can negatively affect column life and injection efficiency.

Innovation Solution

A coordinated valve sequencing technique using an auxiliary valve and an inject valve to pressurize the sample slug to system pressure before introduction into the flow path, reducing sample carry-over and system pressure pulses by ensuring the sample is introduced at the same pressure as the flow path, thereby minimizing reverse flow and pressure pulses at the column head.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional sample injection methods are used in SFC systems, then injection simplicity is maintained, but sample carry-over and system pressure perturbations occur

Engineering Contradiction:
Improveinjection simplicityVSAvoidsample carry-over and pressure perturbations
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The injection system is segmented into multiple functional components: a sample injection valve for sample introduction, an auxiliary valve for pressure control, and a sample loop for temporary sample holding. This segmentation allows independent optimization of each component's function, enabling simple operation while eliminating carry-over and pressure perturbations through coordinated valve sequencing

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The auxiliary valve performs preliminary actions by pre-pressurizing the sample slug to system pressure before the main injection occurs. The valve sequences operations to prepare the sample loop and pressure equalize beforehand, so that when the sample is injected through the injection valve, no pressure perturbations or reverse flow occurs in the column

Inventive Principle:
Principle #10Preliminary action

2Adaptability or versatility

If rapid decompression of liquid CO2 is allowed, then carrier solvent characteristics are maintained, but system pressure perturbations and reverse flow at column head occur

Engineering Contradiction:
Improvecarrier solvent characteristicsVSAvoidsystem pressure perturbations
Core Design Contradiction:
Adaptability or versatilityVSStress or pressure

Solution Approach 1:

The auxiliary valve acts as an intermediary pressure control mechanism between the high-pressure CO2 system and the sample injection point. It mediates the pressure transition by gradually equalizing pressures and controlling the decompression rate, preventing sudden pressure perturbations while maintaining the liquid CO2 carrier solvent characteristics needed for SFC operation

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If sample is introduced at different pressure than flow path, then injection process is simplified, but reverse flow and pressure pulses at column head occur

Engineering Contradiction:
Improveinjection process simplicityVSAvoidcolumn life
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system dynamically changes pressure parameters through coordinated valve sequencing. The auxiliary valve adjusts the pressure of the sample slug to match the flow path pressure before injection occurs. This parameter matching eliminates reverse flow and pressure pulses at the column head, protecting column reliability while maintaining operational simplicity through automated pressure equalization

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces sample carry-over and system pressure perturbations during injection, potentially extending column life and improving injection efficiency by maintaining consistent pressure and reducing pressure pulses in the SFC system.

Implementation Method 1

an auxiliary valve and an inject valve to pressurize the sample slug to system pressure before introduction into the flow path

Methodology Applied
Scientific EffectPressurisation: Pressurisation

Implementation Method 2

introduce the pressurized sample slug into the pressurized flow path. By the method the sample slug is at substantially the same pressure as the flow path when it is introduced

Methodology Applied
Scientific EffectPressure equalization:

Data Source

PatentEP2823280B1Introducing samples into supercritical fluid chromatography systems
Publication Date: 2023.04.26 WATERS TECHNOLOGY CORP
  • EP2823280B1 patent drawingFigure 1
  • EP2823280B1 patent drawingFigure 2
  • EP2823280B1 patent drawingFigure 3A

AI summary

A supercritical fluid chromatography system is provided with an injection valve subsystem for introducing a sample into a flow of mobile phase fluid. The injection valve subsystem includes an auxiliary valve and an inject valve. The operations of the auxiliary and inject valves are coordinated in such a manner as to reduce sample carry-over and system pressure perturbations occurring during sample injection.