Surrounding Gate Transistor Silicide Self-Alignment

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Solution Overview

Problem

The challenge is to reduce the occupancy area of Surrounding Gate Transistors (SGTs) in high-integration and high-performance logic devices, such as CPUs, without increasing the parasitic resistance in the source/drain region, while maintaining minimal distance between SGTs and contacts, especially in SRAM circuits.

Innovation Solution

The solution involves forming a silicide layer in a self-alignment manner on the upper and lower diffusion layers of the pillar-shaped semiconductor layer, using a first dielectric film to protect the sidewall during silicide formation, and then removing it to cover the source/drain and gate electrode regions with a second dielectric film as a contact stopper, followed by a third dielectric film as an interlayer, optimizing the thickness ratios of these films to minimize the SGT occupancy area.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If a conventional SGT structure with multiple dielectric films is used, then the source/drain region is well-protected during fabrication, but the occupancy area of the SGT increases

Engineering Contradiction:
Improveoccupancy area of SGTVSAvoidparasitic resistance of source/drain region
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The patent removes the first dielectric film (sidewall protection film) after silicide formation, extracting only the necessary protective function during fabrication while eliminating unnecessary material that increases occupancy area. This allows the source/drain region to be adequately protected during silicide formation but reduces the final structure size.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent transitions from a planar transistor structure to a vertical SGT structure where drain, gate, and source are arranged in the vertical direction. This dimensional change significantly reduces the occupancy area while maintaining transistor functionality and allowing self-aligned silicide formation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If the distance between SGT and contact is reduced to increase integration density, then circuit area decreases, but manufacturing precision becomes more difficult to maintain

Engineering Contradiction:
Improvecircuit areaVSAvoiddistance control between SGT and contact
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The patent forms the silicide layer in a self-aligned manner before forming the contact, using the source/drain region itself as the alignment reference. This preliminary action establishes precise positioning that maintains manufacturing precision even when the final distance between SGT and contact is reduced for higher integration density.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If self-aligned silicide formation is implemented to reduce parasitic resistance, then transistor performance improves, but process complexity increases

Engineering Contradiction:
Improvetransistor performanceVSAvoidfabrication process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent uses the source/drain region and gate structure themselves as alignment references for silicide formation, allowing the structure to define its own fabrication boundaries. This self-service approach achieves self-aligned silicide formation that reduces parasitic resistance while avoiding the need for additional complex alignment processes.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces the occupancy area of SGTs and the distance between SGTs and contacts, leading to a decrease in the overall logic circuit area, particularly in SRAM cells, by limiting the dielectric film coverage to a contact-stopper silicon nitride film, thereby enhancing transistor performance and integration density.

Implementation Method 1

a silicide layer formed in upper surfaces of upper and lower diffusion layers in a self-alignment manner

Methodology Applied
Scientific EffectSelf-alignment:

Implementation Method 2

the silicide layer is formed after forming a first dielectric film on a sidewall of the pillar-shaped semiconductor layer to protect the sidewall of the pillar-shaped semiconductor layer during formation of the silicide layer

Methodology Applied
Scientific EffectPhysical barrier protection:

Implementation Method 3

a second dielectric film formed, after forming the silicide layer and then removing the first dielectric film, in such a manner as to cover a source/drain region formed in the underneath portion of the pillar-shaped semiconductor layer, the gate electrode formed on the sidewall of the pillar-shaped semiconductor layer, and a source/drain region formed on the upper portion of the pillar-shaped semiconductor layer

Methodology Applied
Scientific EffectDielectric deposition:

Implementation Method 4

a third dielectric film covering the second dielectric film to serve as an interlayer film

Methodology Applied
Scientific EffectDielectric deposition:

Data Source

PatentUS8138048B2Semiconductor storage device
Publication Date: 2012.03.20 UNISANTIS ELECTRONICS SINGAPORE PTE LTD
  • US8138048B2 patent drawing
  • US8138048B2 patent drawing
  • US8138048B2 patent drawing

AI summary

It is intended to provide a semiconductor device having a reduced thickness of a silicon nitride film on an outer periphery of a gate electrode of an SGT. A semiconductor device of the present invention is constructed using a MOS transistor which has a structure where a drain, a gate and a source are arranged in a vertical direction with respect to a substrate, and the gate is formed to surround a pillar-shaped semiconductor layer. The semiconductor device comprises: a silicide layer formed in an upper surface of each of upper and lower diffusion layers formed in upper and underneath portions of the pillar-shaped semiconductor layer, in a self-alignment manner, wherein the silicide layer is formed after forming a first dielectric film on a sidewall of the pillar-shaped semiconductor layer to protect the sidewall of the pillar-shaped semiconductor layer during formation of the silicide layer; and a second dielectric film formed, after forming the silicide layer and then removing the first dielectric film, in such a manner as to cover a source/drain region formed in the underneath portion of the pillar-shaped semiconductor layer, the gate electrode formed on the sidewall of the pillar-shaped semiconductor layer, and a source/drain region formed on the upper portion of the pillar-shaped semiconductor layer.