Shaft Coupling Apertures for High-Speed Lubricant Capture

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Solution Overview

Problem

Existing spline lubrication systems for rotating structures, such as turbine engine reduction gearboxes, face inefficiencies in maintaining lubricant distribution and load-transfer capacity, particularly at high operating speeds where oil is prevented from entering the drive shaft.

Innovation Solution

A shaft coupling design featuring a tubular portion with internal splines, a dam, and apertures of decreasing cross-sectional area for enhanced lubricant capture and distribution, allowing for efficient lubrication without compromising load-transfer capacity, utilizing a static lubricant nozzle to direct lubricant into the rotating shaft coupling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a rotating drive shaft system is used for high-speed operation, then productivity and power transmission capability are improved, but lubricant delivery to splines deteriorates due to centrifugal forces preventing oil entry

Engineering Contradiction:
Improvepower transmission capabilityVSAvoidlubricant delivery
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies preliminary action by providing lubricant to the spline interface before high-speed rotation begins. The lubricant is delivered through apertures in the drive shaft to build up an oil reservoir or film in advance, ensuring lubrication is already present when centrifugal forces become significant at high speeds.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses an intermediary approach by introducing a lubricant delivery system that acts as a mediator between the oil supply and the spline interface. The apertures in the drive shaft serve as intermediaries to transport lubricant directly to the spline contact areas, overcoming the barrier of centrifugal forces that would otherwise prevent oil entry.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If aperture size is increased to improve lubricant flow, then lubricant delivery is improved, but load-transfer capacity deteriorates due to reduced structural material

Engineering Contradiction:
Improvelubricant deliveryVSAvoidload-transfer capacity
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent applies local quality by creating apertures with varying cross-sectional areas along their length, with larger openings at the entry point for lubricant delivery and tapered or restricted sections toward the interior. This localized variation in aperture geometry optimizes both lubricant flow and structural integrity at different positions within the same component.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses parameter changes by varying the cross-sectional area of apertures along their length rather than maintaining a uniform size. The aperture cross-section changes from larger at the entry to smaller toward the interior, allowing optimization of both lubricant delivery (requiring larger openings) and load-transfer capacity (requiring more material).

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively enhances lubricant capture efficiency while maintaining load-transfer capacity, ensuring consistent lubrication of splines and preventing lubricant loss at high speeds.

Implementation Method 1

At operating speeds, the drive shaft rotates sufficiently fast relative to the velocity at which the oil approaches the drive shaft to prevent the oil from entering the drive shaft

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Implementation Method 2

A cross-sectional area of the at least one aperture decreases along at least part of the aperture axis

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Data Source

PatentUS8678937B2Shaft coupling
Publication Date: 2014.03.25 ROLLS ROYCE CORP
  • US8678937B2 patent drawing
  • US8678937B2 patent drawing
  • US8678937B2 patent drawing

AI summary

A shaft coupling is disclosed herein. The shaft coupling includes a tubular portion extending along a central axis. The tubular portion has a maximum inner diameter. The shaft coupling also includes a first set of internal splines positioned in the tubular portion. The shaft coupling also includes a dam rising above the maximum inner diameter in the tubular portion. The dam is spaced from the first set of internal splines along the central axis. The shaft coupling also includes at least one aperture for receiving lubricant for the first set of internal splines. The at least one aperture extends through the tubular portion along an aperture axis transverse to the central axis. A cross-sectional area of the at least one aperture decreases along at least part of the aperture axis. In another feature, the shaft coupling can include a passageway extending through the dam.