Rotary Shaft Seal Lip Geometry for Lower Sliding Torque
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Solution Overview
Problem
Conventional sealing devices for rotating shafts experience high sliding torque due to the side lip's sliding movement, which affects fuel efficiency and durability.
Innovation Solution
The sealing device features an annular side lip with a distal end portion bent inwardly from the middle portion, where the middle portion has at least one groove around the axis, reducing the thickness of the distal end portion towards the middle, and the groove is formed on the inner peripheral surface, allowing for reduced sliding torque while maintaining contact pressure.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the side lip is made to contact the deflector to prevent foreign matter entry, then sealing performance is improved, but sliding torque increases
Solution Approach 1:
The side lip is divided into multiple sections along its length, with grooves created at specific positions. This segmentation allows different portions of the side lip to have different functions: some portions contact the deflector for sealing, while others have reduced contact or clearance to minimize sliding torque. The grooves create distinct zones that separate the sealing function from the low-friction movement function.
Solution Approach 2:
Different portions of the side lip are given different geometric properties through the grooves. The sections between grooves maintain the necessary contact pressure and surface area for effective sealing, while the groove regions provide reduced contact zones that lower sliding resistance. This local variation in geometry optimizes both sealing performance and torque characteristics at different locations along the side lip.
2Reliability
If the distal end portion of the side lip is bent inwardly to maintain contact pressure, then foreign matter prevention is improved, but sliding torque increases
Solution Approach 1:
The bent distal end portion is segmented by grooves that create zones of varying contact. The bending maintains overall contact pressure for foreign matter prevention, while the grooves introduce localized reduction zones that decrease the cumulative sliding torque. This allows the bent configuration to serve dual purposes: maintaining sealing pressure while reducing frictional losses.
Solution Approach 2:
The grooves change the geometric parameters of the side lip by introducing variations in thickness and contact surface area at specific locations. These parameter changes allow the distal end to maintain the bent configuration for sealing while creating local regions of reduced contact that lower the sliding torque. The groove depth and positioning are optimized to balance contact pressure maintenance with torque reduction.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This configuration effectively reduces sliding torque and prevents the side lip from floating away from the deflector, enhancing sealing performance and durability.
Implementation Method 1
an elastic body part formed from an elastic body that is attached to the reinforcing ring
Data Source
AI summary
A sealing device includes a reinforcing ring and an elastic body part. The elastic body part includes an annular seal lip, an annular dust lip, and an annular side lip that extends toward an outer side on an outer periphery side of the dust lip. The side lip includes an annular middle portion that increases in diameter as progress toward the outer side and an annular distal end portion that is a portion connected to and on the outer side of the middle portion and that increases in diameter as progress toward the outer side. In the side lip, the distal end portion is bent to an inner periphery side from the middle portion. In the middle portion, at least one groove is formed annularly around an axis x.


