Shallow Surface Cryotherapy Applicators for Air-Gap Removal

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Solution Overview

Problem

Conventional non-invasive and invasive treatments for reducing adipose tissue are ineffective, costly, or risky, and fail to target specific regions due to limitations in cooling capability and potential for bruising and thermal damage.

Innovation Solution

The use of shallow surface applicators with airflow features that minimize air gaps between the applicator and skin, enabling efficient thermal contact through vacuum ports and air-egress channels to cool or heat targeted tissue, while maintaining comfort and avoiding complications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional non-invasive cooling devices are used to reduce adipose tissue, then cooling capability is provided, but air gaps between the device and skin reduce thermal contact efficiency

Engineering Contradiction:
Improvecooling capabilityVSAvoidthermal contact efficiency
Core Design Contradiction:
TemperatureVSLoss of energy

Solution Approach 1:

The patent extracts and removes air from the treatment chamber using a vacuum system, eliminating the air gaps that insulate the cooling device from the skin. This direct extraction of the harmful medium (air) allows thermal energy to transfer efficiently from the cooling device to the adipose tissue without being blocked by air pockets.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent employs a vacuum (pneumatic) system to create negative pressure within the treatment chamber, causing the skin and underlying tissue to adhere to the cooling device surface. This pneumatic mechanism eliminates air gaps through pressure differential, ensuring optimal thermal contact between the cooling applicator and the tissue being treated.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Loss of energy

If vacuum is applied to improve thermal contact, then tissue is pulled toward the cooling surface, but blood vessel rupturing and bruising may occur

Engineering Contradiction:
Improvethermal contact efficiencyVSAvoidbruising and tissue damage
Core Design Contradiction:
Loss of energyVSObject-affected harmful factors

Solution Approach 1:

The patent applies different qualities to different regions: the cooling device surface provides uniform thermal contact, while the vacuum is applied at controlled levels only where needed to maintain tissue contact. The system creates localized adhesion between the skin and cooling surface without subjecting the entire tissue volume to excessive mechanical stress, thereby preventing blood vessel rupture while maintaining thermal efficiency.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent carefully controls and adjusts the vacuum pressure parameter within a safe range that is sufficient to eliminate air gaps and ensure thermal contact, but low enough to prevent blood vessel rupturing. By optimizing this parameter, the system achieves effective thermal coupling without causing bruising or tissue damage.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If conventional treatments are used to reduce adipose tissue, then fat reduction is achieved, but selective targeting of lipid-rich cells without damaging non-lipid-rich cells is difficult

Engineering Contradiction:
Improveadipose tissue reductionVSAvoidthermal damage to non-target cells
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent applies selective thermal treatment by maintaining the cooling surface at a temperature that is sufficiently low to damage lipid-rich adipose cells but not so low as to damage overlying non-lipid-rich skin cells. This selective temperature application allows differential effect on different tissue types based on their thermal sensitivity, achieving fat reduction while preserving healthy tissue.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses a cooling device that replicates the selective thermal damage effect seen in natural freezing processes, where lipid-rich cells are more susceptible to cold-induced damage than other cell types. By copying this natural selective vulnerability, the device achieves targeted adipose tissue destruction without collateral damage to surrounding healthy tissues.

Inventive Principle:
Principle #26Copying

4Productivity

If invasive procedures like liposuction are used, then effective adipose tissue removal is achieved, but high costs, long recovery times, and increased complication risks occur

Engineering Contradiction:
Improveadipose tissue removal effectivenessVSAvoidrecovery time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent replaces the mechanical surgical approach of liposuction (physical cutting and suction through incisions) with a thermal field-based non-invasive approach. Instead of mechanically disrupting and removing tissue through surgical instruments, the system uses controlled thermal fields to selectively damage adipose cells in situ, which are then naturally metabolized and eliminated by the body's lymphatic system, avoiding surgical recovery time and complications.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution allows for selective reduction of lipid-rich cells without damaging non-lipid-rich cells, providing effective and safe cosmetic and therapeutic outcomes by minimizing bruising and thermal damage.

Implementation Method 1

enabling efficient thermal contact through vacuum ports and air-egress channels to cool or heat targeted tissue

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

vacuum ports and air-egress channels to cool or heat targeted tissue

Methodology Applied
Scientific EffectVacuum suction: Suction

Data Source

PatentUS20250235230A1Shallow surface cryotherapy applicators and related technology
Publication Date: 2025.07.24 ZELTIQ AESTHETICS INC
  • US20250235230A1 patent drawing
  • US20250235230A1 patent drawing
  • US20250235230A1 patent drawing

AI summary

Systems for treating a subject's tissue can include a thermally conductive cup with vacuum features configured to facilitate removal of air located between the cup and the subject's skin. The vacuum features can extend along cup to provide airflow paths to a vacuum port. The applicator can cool and/or heat the retained tissue to affect targeted tissue. After the treat period, the vacuum can be reduced or stop and the applicator can be removed from the subject.